Medical

Manufacturing on Demand for the Medical Device Industry

New product development for the medical industry with on demand manufacturing. From rapid prototyping to mass production of medical products, enjoy reliable manufacturing services at competitive pricing.

Manufacturing for Medical Device Prototyping and Development

Within the medical industry, prototyping is a critical step in the time-, cost-, and labor-intensive process of launching a new product. The medical device prototyping process produces functional samples to exact design and material specifications for use in product testing and evaluation stages and business presentations. These samples enable manufacturers to verify the efficacy and manufacturability of the design and determine whether design changes are necessary before proceeding to large-scale production and market distribution.Elimold has been manufacturing state-of-the-art medtech machined components including surgical implants and instruments for the world’s leading medtech OEMs for over 10 years. Our medtech components meet the highest medical standards for invasive surgery. Our expertise in machining of medtech components from biocompatible materials with very little tolerance plays an important role in surgical success and patient recovery.

Manufacturing Solutions for Medical Devices

We provide custom rapid prototyping and mass production services that meet the unique needs of the medical industry. We provide fast response times, rigorous material verification and strict quality control at every stage of the manufacturing process.
The medical industry relies on product solutions tailored to the highest standards. Through the services that elimold provides, including plastic injection molding, CNC machining, urethane vacuum casting and other finishing services, elimold can provide the customization and flexibility you need when building prototypes and parts quickly and accurately.
Our applications include fitness trackers, health monitors, drug delivery devices, medical device housings and enclosures, prosthetics and a range of other medical devices.
Plus we have no minimum order requirements and are good at increasing quantities from a single prototype to a new product launch and beyond.

Medical Device Prototyping and Manufacturing Services

CNC Machining	CNC Machining Service CNC Milling Service CNC Turning Service 5 Axis CNC Machining
Injection Molding	Plastic Injection Molding Service Insert Molding Service Overmolding Service
Sheet Metal	Sheet Metal Fabrication Service Waterjet Cutting Service Laser Cutting Service Plasma Cutting Service
3D Printing	Binder Jetting Carbon DLS Direct Metal Laser Sintering (DMLS) Fused Deposition Modeling (FDM) HP Multi Jet Fusion Polyjet Selective Laser Sintering (SLS) Stereolithography (SLA)
Urethane Casting	Urethane Casting Service

Why do Customers in the Medical Industry Use Elimold?

There are few Precision Machining service providers specializing in precision medical machining, and we have carved a niche in custom parts for medical devices. So, we have the edge over our competitors. Our market expertise and in-depth knowledge of stringent machining requirements have helped us keep going all these years. Our clients are set to benefit in the following ways by partnering with us.

We provide custom machining of medical parts, which helps us meet the exact specifications.
Precision medical machining is our capability and that allows us to create components with tolerances up to ±0005.
We use calibrated tooling equipment, which allows us to create custom tooling for your unique Precision medical parts processing projects.
We can manage the prototyping of small and large parts. Our experts work closely with clients in the early stages to ensure the components are built to the exact specifications.
Our experts perform all phases of custom medical parts onsite, including tooling and fixturing, which helps deliver the highest quality parts.
We use advanced CAD/CAM systems to produce the most elaborate part chemistries.
All parts are built to Production Part Approval Process (PPAP) compliance.

Do you have specific component and part medical parts machining requirements? Feel free to get in touch with us today. You can email us at info@elimold.com. Our experts will help you build performance-centric custom medical parts for medical devices to the strictest tolerances.

How Can Elimold Help You?

Elimold has been creating design solutions and manufacturing custom parts for more than one decades. Our talented staff produces the highest-quality custom parts designed to meet all your specifications and requirements, as well as maintain the regulatory and safety standards of the biotech industry. Our knowledgeable staff can provide you with fast and cost-effective custom die-cutting services without sacrificing quality or performance. We continually strive to improve every facet of our business, from sales to production and shipping.

For those in need of CNC machining, injection molding or other services for custom medical products, we can assist you at every step, from the first piece approval process to a finished, functional product. All of our manufacturing processes are held to the strictest quality standards. We personally inspect all our products individually before we ship them to our customers.

In addition, our talented team of engineers is dedicated to providing outstanding customer service and satisfaction.

We’ll work with you every step of the way and help you achieve your performance and quality-control goals. Every job we complete begins with an initial consultation with one of our Account Managers. Request a free quote for your custom project today, and we’ll be happy to review your requirements and provide a quote and timeframe for your order.

Part of Materials for Mdeical CNC Machining

Material choice is a very critical step in medical machining. Medical machining entails the employment of an extensive array of materials that explicitly befit healthcare applications. We routinely deal with medical-grade materials, ensuring all devices and components are faultlessly in line with the relevant regulations. In case of the medical industry, some medical devices need even more specialization than others. Apart from being durable and strong, they should not corrode and react within the body.

At Elimold we will help you to choose the best material regarding the factors such as biocompatibility, resilience, Sterilizability, longevity, and flexibility. We can source all diverse materials from your approved vendor or from our subcontractors who are capable of providing actual mill certifications.

We’re capable of machining a diverse range of materials including but not limited to Titanium, Stainless Steels, Beryllium, Chromium, Bronze, Brass, Hastelloy, Chrome Alloys, Copper, Invar, Manganese, Molybdenum, Ceramics, Acetal, PEEK, ABS, PVC, UHMW, Inconel, Monel, Peek, Kovar, Silver, Silicone, Nylons, Polymers, and Composites. We also offer the service of silver and gold plating wherever requested.

Medical Post-Processing Capabilities

Helping The Medical Industry Get To Market More Efficiently

Elimold has been providing rapid manufacturing services to injection molding customers in the medical device industry since its inception to help bring products to market efficiently. The medical device components we manufacture are on the critical path to pre-production testing, validation and verification, and limited-market launch production. We work closely with our clients' design and procurement teams at every stage of every project to ensure we deliver high-quality components on a schedule they can trust. We've also streamlined the production process to ensure the right people are in place, from design to part.
Elimold is the world's leading provider of rapid injection molding services, thanks to our experienced design and manufacturing teams, proprietary manufacturing expert systems, and our state-of-the-art injection mold manufacturing and molding systems.
We can produce prototype injection-molded medical device parts in as little as five days, which reduces time-to-market for our customers.

Some Of The Medical Components/Parts We Can Manufacture

Shaver Blades
Bone Screws
Bone Plates
Acetabular Balls
Implant Abutments
Handles
Flexure
Respirator Components
Locking Pins And Nails

Denture Models
Dental Scalers
Spinal Fusion Cages
Cardiac Pacemaker Parts
Maxillofacial Devices
Bulkhead
Mandibular Joint Replacement Devices
Catheters

Artificial Limbs
Spacers
Clamps
Holders
Forceps
Saws
Surgical Scissors
Cough Assist
Capstan

Expandable Rib Cages
Hemodialyzer Parts
Defibrillators
Peristaltic Pump Components
Tunnellers
Artificial Knees
Connectors
Valves
Stents

Components We Build for the Medical Industry

Part	Application	Machining Process Used	Material	Specific Feature
Rotor	Blood Gas Analyzer	4-Axis Milling	6061-T6 Aluminum	0.010″ Thick Cell Walls
Rotor Housing	Blood Gas Analyzer	4-Axis Milling	6061-T6 Aluminum	Micro Milling of Housing to Accept Electronics
Stator	Blood Gas Analyzer	3-Axis milling	6061-T6 Aluminum	Circle Interpolate Boss with 0.0005″ Tolerance
Objective Head	Catheter Head	EDM Sinker	17-4PH Steel	EDM Sink with Miniature Copper Electrodes
Barrier	CT Scanner	Conventional Turn and Mill	718 Inconel	Used Ceramic Tooling for Turning
Arc, Support	CT Scanner Rail	4-Axis Milling	Project 70 Steel	Drilling and Tapping Holes on the Face of a 48″ Radius
Impeller	Fluid Flow	5-Axis Milling	PEEK	Burr-Free Micro Milling
Micro-Tip	Instrument Cap	Micro Turning	AISI 316 Stainless Steel	Micro Wire EDM
Gear Plate	Laser Eye Keratome	4-Axis Milling	17-4 Ph Cond H900	Mill to Accept Miniature Gears
Insulator, Conductivity	Element Isolator	Mill/Turn	Kel-F PCTFE Plastic	Turn Tapered ID Profiles
Impeller, Polished	Experimental Heart Pump	5-Axis Milling	6Al-4v Titanium	Burr Free Polished Impeller Surface
Alignment Screw	CT Scanner	Swiss Screw Machine	718 Inconel	Burr Free Part for Clean Room Use
Nozzle, Dispensing	Drug Dispensing Nozzle	Hard Turning	17-4 PH Cond H900	EDM Wire 2mm Thru-Hole over 8 ” Length
Chamber	Pneumatic Drill Core	Eccentric Turning	17-4 ph Cond H900	Honing ID to 8 Micro Finish

Choose Elimold for Medical Device Manufacturing Services

Elimold is a leading Precision custom parts processing manufacturer of precision components for many industries, including medical device components, aerospace parts, robotic components, and more. No matter your application, we have the industry expertise, diverse machinery, and experienced machinists to manufacture custom parts that meet your unique specifications.

Contact us today to learn more about our medical device component machining services and capabilities. Request a quote to begin your production.