Solutions to the Complex Component Challenges of the Oil Industry
The oil and gas industry always demands products or components that can encounter unexpected working environments. Elimold offer a comprehensive range of precision machining services for the oil and gas industry. Our parts are not only precision designed, but also created with materials that enable them to withstand abusive environments. Precision machining capabilities and vast industry expertise have helped us provide improved applications every time.
OIL & GAS Industry Machine Shop
The Oil and Gas Industry requires durable, dependable components and often encounters unexpected situations requiring unique solutions. With over of CNC experience, industry professionals from oil and gas companies across the trust Elimold for high levels of precision and accuracy. We consistently produce reliable components for the most challenging of jobs. Most of our clients become lifetime partners following just one service. Precision fabrication capabilities and the skills of our dedicated staff mean finished results will exceed your expectations and improve your applications, every time.
Our skilled CNC machinists work closely with you to custom-engineer the highest quality components which fit your specific project needs. Fabricating a perfect component – in relation to how it will fit into the larger project at hand – is everyday work for Elimold.
Custom Components for Oil Fire Suppression Systems
When we engineered custom flappers and flapper valves for oil fire suppression systems, we knew we were working with components that would protect expensive plant equipment and save lives. Accuracy was key. When you need to protect your equipment and your employees, count on Elimold. We are trusted by organizations throughout the country, providing dependable machining services meeting their exact specifications and needs.
When it comes to pumping and oilfield technology, Elimold is one of the most experienced names in the CNC industry. High precision custom solutions actually do exist for a variety of problems you face. What Elimold does so well is to create custom ultra-precision components other machine shops are unable to match.
We offer 5-axis milling for detailed components, micromachining for precise components of any size, deburring to ensure a secure seal, and more. Elimold has the knowledge, the experience, and the equipment to create a custom component for nearly any application. We’ll work with you and your designs to assess your situation and create the perfect component tailored to your specific needs.
Oil and Gas Industry Manufacturing Capabilities
- CNC Machining Service
- CNC Milling Service
- CNC Turning Service
- Injection Molding Service
- Insert Molding Service
- Overmolding Service
- Sheet Metal Fabrication Service
- Waterjet Cutting Service
- Laser Cutting Service
- Plasma Cutting Service
- Binder Jetting
- Carbon DLS
- Direct Metal Laser Sintering (DMLS)
- Fused Deposition Modeling (FDM)
- HP Multi Jet Fusion
- Selective Laser Sintering (SLS)
- Stereolithography (SLA)
- Urethane Casting Service
Materials We Work With
We regularly work with the following materials while machining products for the oil and gas industry. These materials have different machining characteristics and demand high finishes, as well as tight tolerances.
• Inconel 718: This is a corrosion-resistant, high-strength nickel chromium alloy, which offers excellent weldability. It has a good tensile and rupture strength, and fatigue creeps. This is why it is regularly used to create various oil and gas industry parts.
• Inconel 800: It is a nickel-iron-chromium alloy, which is well-known for its excellent structural strength, oxidation resistance, and carburization at high temperatures. The nickel composition of this alloy contributes to its chloride stress corrosion cracking. Also, the alloy offers excellent resistance in much acidic, and sulfur containing environments.
• Duplex 2205: It is a nitrogen enhanced duplex stainless steel, which is used in applications created for environments, which demand excellent strength, and corrosion resistance. Also, this alloy combines advantages of the austenitic and ferritic alloy.
• Hastelloy C276: It is a nickel, chromium, and molybdenum induced super alloy, which offers excellent corrosion resistance in a wide range of abusive environments. Hastelloy C276 is widely used in oil and gas industry.
• Titanium: This transition metal offers excellent corrosion resistance in sea environments. This is the sole reason for including it in various oil and gas applications.
• 660 Bronze: The bronze alloy is resistant to wear and tear, as well as offers reasonable corrosion resistance in seawater environments.
Components We Build for the Oil & Gas Industry
|Part||Application||Machining Process Used||Material||Specific Feature|
|Insert||Ball Bearing Flow||5-Axis Milling||17-4 PH Stainless Cond H950||(6) S-Shaped Pockets on Internal Profile|
|Control Race||Internal Drive Component||Turning and OD Grinding||M50 Vim-Var IAW AMS 6491||Grind OD Ball Screw and Broach Internal Spline|
|Inlet Cover||Pressure Flow Cover||5-Axis Milling||13CR-L80 80 KISI MYS||Milled Cage Features|
|Communication Component||Pressure Regulation||Precision Turning||Inconel 625 113 Min KSI Yield||Acquiring Polished Finish with Turn|
|Equalizing Plunger||Pressure Valve||Precision Turning||Stellite 6B||0.0004″ OD Tolerance on Cobalt Alloy Part|
|Inner Race||Replaceable Bearing Track||Hard Diamond Turning||M50 Vim-Var IAW AMS 6491||8 Micro Finish on Race Profile|
|Torsion Spring Pin Retainer||Retention Cap||EDM Wire||13CR-L80 NACE MR0175||EDM Wire Curved Profile|
|Nut, Inner Race||Shaft Control||EDM Sinker||M50 Vim-Var IAW AMS 6491||Sink Internal Ball Screw Thread|
|Hoop Constraint||Shaft Control Cap||Precision Turning||4330 V Mod Steel 40-44 HRc||Holding 0.0002″ Tolerance for Nickel Plating|
|Hex Stop||Shaft Control Component||EDM Wire||4330 V MOD Steel||Matched Sets of Hexagon Rings|
|Control Sleeve||Shaft Control Sleeve||Hard Milling||AISI E4340 H Steel||Milling of Internal Ball Screw|
|Radial Bearing Housing||Shaft Control Unit||5-Axis Milling||17-4 ph Cond H950||Deep Feature 5-Axis Milling|
|Bearing Housing||Shaft Coupling Device||5-Axis Milling||13CR-L80 80 KSI MYS||Intricate Internal Ports|
|Ball Joint Housing||Transmission Control||Hard Milling||AISI 8620 Carburized 58-62 HRc||Hard Milling 0.375″ Scallops|
|Ball Lock||Transmission Control||5-Axis Milling||AISI 4330 V Mod 115 Min KSI Yield||Milling Eccentric Lobe|
|Static Dog Lock||Transmission Control||Diamond Turning||Lescalloy M50 VIM-VAR||Gear Cutting|
|Equalizing Flapper||Valve Cover||5-Axis Milling||718 Inconel NACE MR0175 120 KSI MYS||Milled Saddle-Shaped Profile|
|Flapper Mount||Valve Head||5-Axis Milling||Inconel 925 105 Min KSI Yield||Milling Saddle Profile|
|Soft Seat||Well Head Seal||5-axis milling||30% Carbon Filled Teflon||Saddle shaped stepped profile seal ring|
|Soft Seat Retaining Ring||Well Head Seal Retainer||5-Axis Milling||13CR-L80||Milling Saddle Profile|
|Lens Cell||Flow Viewing Port||Mill/Turn||6061-T6 Aluminum||Turn 2.075-32 ID Thread|
|Gas-Fluid Manifold Block||Fluid Control||4-Axis Milling||6061-T6 Aluminum||Drill and tap (8) NPT Threaded Holes|
|Cylinder Block||Gas Flow Manifold||5-Axis Milling||6061-T6 Aluminum||Machine 12 Micro Finish Surfaces for Press Fit Bushings|
|Solenoid Valve Seat||Hydraulic Piston Seat||Hard Turning||431 Stainless Steel per BS970||Ballize Seal Seat to 0.078″ Profile|
Ready to Get Your Project Started?
We are committed to quality. Our CNC machined parts and components are always in accordance with rigorous industry standards. For more details on our CNC machining services for the oil and gas industry or other industries, please contact us directly. Additionally, you can request an online quote today!