Automotive Sheet Metal Fabrication
From design validation to full production, our automotive sheet metal fabrication services are tailored to your exact specifications. Whether you require low-volume prototypes or high-volume production, our flexible solutions can meet your project needs. With our advanced sheet metal prototyping services, you can quickly refine and optimize your designs, ensuring perfect precision and execution for large-scale manufacturing. Contact us now for a free instant quote.
Automotive sheet metal manufacturers
The automotive manufacturing industry is now undergoing tremendous changes. The electric vehicle industry has been born and has entered a stage of rapid development. All automobile manufacturers have chosen high-precision, high-efficiency, and cost-effective large-scale sheet metal manufacturing methods. Custom automotive sheet metal manufacturing is applicable to various forms of parts in the automotive field. It is not limited to automobile manufacturers and automobile repair companies, but many automobile modification enthusiasts are also looking for high-quality custom automotive sheet metal forming parts. As a one-stop automotive sheet metal manufacturing shop, we custom produce automotive parts for the automotive industry. We have a team of experienced industrial engineers, designers, and manufacturers who have extensive experience in manufacturing a variety of products for the automotive industry. We can provide OEM precision sheet metal processing parts that meet or exceed industry standards for the automotive manufacturing industry. From small, simple parts to very large complex parts, Elimold has the ability to manufacture a complete solution to meet your automotive needs. Relying on first-class manufacturing equipment, we can manufacture sheet metal parts that exactly match customer designs, ensuring that you receive parts that meet your requirements.
Automobile sheet metal manufacturing process types
As a trusted sheet metal production leader for the automotive industry, we have extensive in-house manufacturing capabilities to provide high-quality, custom automotive sheet metal parts. We are able to meet the high demands and tight tolerances of the automotive industry, saving our customers time and resources and keeping projects on budget.
Stamping
Laser Cutting
Welding
Deep Drawing
Bending
Roll Forming
Automotive metal parts manufacturing capabilities
Our in-house facility’s advanced equipment, technical expertise, and rigorous quality standards ensure that our automotive sheet metal parts meet or exceed our customers’ designs. We use material thicknesses as low as 0.003 inches, internal feature tolerances of ±0.001 inches, and internal and external feature tolerances of ±0.003 inches (better than many OEMs). Our presses range in tonnage from 35 tons to 3000 tons, with a maximum bed size of 144 inches x 60 inches and a maximum roll width of 50 inches. This allows us to manufacture sheet metal up to 1/4 inch thick. Equipped with oxy-fuel and plasma cutting systems, heavy-duty fabrication equipment, manual and CNC machining centers, and overhead cranes that can carry loads up to 450 tons, Elimold ensures high-quality production of pressure vessels of any size and is able to pass the most stringent NDT and hydrostatic testing requirements.
In addition, we can design and manufacture precision tooling in-house to meet stringent design quality requirements and reduce turnaround time. Tooling modifications can be completed quickly in-house. The automotive industry has a high demand for sheet metal materials. We pay great attention to the selection of materials, ensuring that the materials meet the drawing requirements and undergo strict chemical composition checks and mechanical property tests.
We accept orders of all sizes
Whether you just want to make one automotive sheet metal part or you need to mass produce automotive sheet metal parts, we can meet your needs. We have the ability to produce small batches of parts for prototyping as well as large-volume production parts for the latest models. With our CNC machining capabilities and comprehensive sheet metal manufacturing processes, you can order 10, 1,000 or 1,0000 parts or more without any problems. And one of our production experts will help you understand the right manufacturing process for your needs, and we will provide free quotes to compare different manufacturing options (if necessary). When you work with Elimold, you don’t have to rely on other manufacturers. It takes too much time and effort to find three separate automotive sheet metal manufacturing plants for the early, middle, and late stages of production. At Elimold, we can work with you through all stages of automotive sheet metal part production. Whatever your requirements are, we can work with you to solve them and ensure that you receive exactly what you asked for.
Ready to start your next automotive sheet metal project?
Our Value-Added Process
As a trusted automotive sheet metal parts manufacturer, our area of expertise is producing parts or assemblies based on your drawings, specifications or purchase order requirements. If you have a great idea but no vetted design, that’s OK. We can develop a prototype for further inspection, verification and testing. Once the design is accepted, full production begins.
- New Product Introduction, Or NPI
- Production Part Approval Process Documentation, Or PPAP
- Production Preparation Process, Or 3P
- First Article Inspection Reporting, Or FAIR
- Failure Mode And Effects Analysis, Or FMEA
- Potential Failure Mode And Effects Analysis, Or PFMEA
Additional Capabilities
We have an in-house design department that can help you turn your innovative ideas into fully realized products. Our capabilities include:
- Design Support For Cost Reduction
- DFM And Design Engineering
- Engineering Tools And CAD Systems
More Manufacturing Process Options
It’s important to note that automotive manufacturing doesn’t rely on just one process. A car might use injection molding, 3D printing, CNC milling and CNC Turning, and sheet metal fabrication all in one assembly. Elimold’s in-house shop offers all of these services and more. This allows us to take on more projects from automotive companies. Because we do all of these manufacturing steps in-house, as well as post-processing, we can reduce costs, shorten turnaround times, and improve quality.
Cost and Value for Money for Automotive Sheet Metal Production
We offer competitive automotive sheet metal prototyping and full production pricing that balances cost-effectiveness with premium quality. Our advanced sheet metal manufacturing processes and large facilities allow us to pass on cost savings to our customers while ensuring durability and performance in every automotive sheet metal part we produce. We don’t believe in reducing prices at the expense of quality, but we do focus on providing products that provide value for money. Elimold provides custom sheet metal production solutions for the automotive industry to meet your specific budget constraints without compromising the integrity of the product. We will provide a clear and transparent cost breakdown for your project, ensuring there are no hidden fees or surprises along the way.
Repeatable Automotive Sheet Metal Prototyping
Rapid prototyping is an essential first step in building a car, especially an electric car, an area that is not yet fully proven. To get the best results in the long term, you need to immediately perform cyclic, pressure, thermal and dynamic testing. This means making an automotive sheet metal prototype and running a battery of tests. In our business at Elimold, we help countless companies prototype automotive sheet metal parts, whether it is a mature design or a brand new product. Our prototype cells are as precise and high-quality as production parts. This allows you to perform precise testing and get the best results before entering mass production. With our faster turnaround and higher quality, you can iterate your design and get new generations of prototypes to test immediately.
Elimold In-House Automotive Sheet Metal Parts Production Facility
Our customers’ product designs and volumes dictate our production processes. Our diverse equipment line and our experienced and knowledgeable team allow us to select the most efficient methods to produce each new automotive sheet metal part. Elimold’s In-House Sheet Metal Production combines automated production equipment and assembly under one roof to provide you with high-quality, lean, competitive automotive sheet metal production solutions for your modular assembly requirements. Our production tools include tandem cast or sheet steel dies, transfer or progressive presses. We build quality into all our processes. Error proofing techniques are always used. Laser, sensor and vision technologies allow us to design flexible systems that ensure quality regardless of the line’s output.
Long-term partnerships
Elimold’s mission is to build long-term relationships with our customers. Our goal is to provide a partnership with every automotive customer. As your product line grows, so will our partnership. Companies like Elimold engage with our customers in the early stages of production, helping companies from prototyping to full production and every step of the way. Our staff are manufacturing experts, so we will provide guidance and expertise when you need it. From that point on, we will help you manufacture tens of thousands of units of automotive sheet metal parts so that your company can continue to grow into a globally recognized brand.
Elimold's Commitment to Automotive Sheet Metal Quality
When precision and quality are critical, trust Elimold. We combine design and manufacturing assembly to be the premier automotive sheet metal supplier. Our quality control processes and testing, in compliance with automotive industry standards, ensure end-product reliability. Plus, our in-house capabilities, including order fulfillment and logistics, help streamline your manufacturing planning and ensure projects are both cost-effective and delivered on time. We fully support your project from order processing to final delivery and beyond.
Meeting Automotive Industry Standards
We are able to offer a range of certificated treatments, testing and finishing whilst adhering to Automotive quality standards. This includes but is not limited to:
- Cleanliness Standard Certification through Particle Testing
- Load Testing
- Pressure Testing
- Non-Destruction Testing (NDT)and Destruction Testing
- Weld Penetration Testing
- Material Test Certification
- Heat Treatment
- PPAP Level 2, PPAP Level 3, PPAP Level 4
Elimold Quality Control and Testing During Manufacturing
In the sheet metal fabrication realm of the automotive industry, rigorous quality control and testing procedures are essential to ensure parts meet stringent durability and safety standards. Manufacturers adhere to specific benchmarks set by ISO or ASTM to measure material strength, corrosion resistance, dimensional accuracy, and overall performance. Testing methods include strategies such as tensile testing, which measures how a material reacts under stress, and fatigue testing, which simulates conditions of prolonged use. Notably, coordinate measuring machines (CMMs) can precisely check component geometry, while non-destructive techniques such as ultrasonic testing can maintain part integrity during the evaluation process. Through these comprehensive processes, Elimold strives to provide components that keep vehicles on the road reliably and safely.
Why Choose Elimold for Your Automotive Sheet Metal Fabrication Project?
Elimold is the perfect choice for your automotive sheet metal parts project because of our extensive experience and expertise in providing cutting-edge sheet metal production solutions. With over 20 years of industry experience, we provide a wide range of services to our automotive industry clients. We pride ourselves on lean manufacturing principles, fast turnaround times, and unparalleled quality control. We have invested heavily in state-of-the-art equipment and technology, enabling it to deliver complex automotive parts with absolute precision and accuracy. Our expert team of certified engineers, machinists, and technicians understands the unique challenges of custom sheet metal parts for the automotive industry and is committed to providing innovative solutions that exceed expectations. By choosing Elimold for your automotive sheet metal fabrication project, you can rest assured that you will receive exceptional product quality, attention to detail, and customer service.
Communication and Transparency
Effective communication is one of the cornerstones of our service. At Elimold, we assign a dedicated multilingual project manager to each automotive sheet metal production project to ensure smooth and efficient communication. Our project managers are always available to answer any questions, provide the latest information, and ensure that any issues are resolved in a timely manner. We provide regular updates on the progress of your order, including visual reports, status updates, and photos of parts in production. We pride ourselves on transparency and responsiveness, and we guarantee that you will always be kept up to date with no language barriers or communication delays.
Lead Time and Delivery Reliability
We understand the importance of on-time delivery in the automotive industry. With our manufacturing facility in Shenzhen, China, we are able to efficiently handle custom automotive sheet metal parts projects of all sizes. Lead time often depends on the complexity and quantity of the parts, but our goal is to deliver high-quality parts on time, every time. We offer flexible production schedules and expedited services to meet your time requirements. In addition, our strong logistics network enables us to ship parts worldwide and provide reliable tracking, ensuring that your parts will be delivered on time no matter where you are. We are committed to preventing delays through proactive project management and ongoing communication.
Quality Assurance and Consistency
At Elimold, we prioritize quality assurance in every aspect of our operations. We are AS9100D 2016 certified, ISO 9001:2015 certified, ISO 13485:2016 and IATF 16949 certified., ensuring that our processes adhere to internationally recognized quality standards. Our stringent quality control measures include detailed inspections at every stage of production, from raw material sourcing to final product testing. We have a dedicated quality control team that ensures automotive sheet metal parts are manufactured to the highest standards, focusing on precision, durability and consistency. We can also provide samples and case studies of projects we have successfully completed for major automotive brands, giving you confidence in our capabilities.
Are you an automotive business looking for a subcontracted sheet metal fabricator?
As a leading automotive sheet metal manufacturer, Elimold has extensive experience in automotive industry manufacturing. Our factory can supply various components in large quantities.
We are a subcontract supplier to global automotive parts manufacturers, supplying them with a wide range of components, body panels, tow bars and fan covers. Automotive quality standards are the most stringent and every product we manufacture for the industry undergoes the highest quality inspections.
We’re ready to go from small batch prototypes to high-volume production orders. Auto parts manufacturing starts with design. Each item is carefully designed and thought out to produce the best possible results. The end result is a high-quality, performance-enhanced component manufactured by some of the top engineers in our metal fabrication field.
Metal Materials we worked
- Stainless steel
- Carbon Steel
- Aluminum
- Brass
- Bronze
- Chromium
- Copper
- Monel
- Nickel
- Titanium
- Zinc
- Many other superalloys
High-Grade Metal Finishes For Auto sheet metal Parts
- Standard
- Shot Blast
- Powder Coat
- Zinc Plating
- Chemical Coat
- Hot-Dip Galvanizing
- Heat Treating
- Wet Paint
- E-Coating
- Custom Finishes
Applications of Automotive Metal Fabrication
Metal fabrication performs various functions in the automotive industry. It is capable of everything from automobile modification and custom to restoring and repairing the exterior body, interior, and undercarriage components of the automobile. The following applications rely on metal fabrication:
- Body and Frame Fabrication: Body restoration shops and automobile manufacturers rely on metal fabrication for manufacturing and repairing vehicle frames and body components. Fabricators can manufacture panels and formed metal components. They can also provide welding and sheet metal forming to repair and strengthen body and frame components.
- Exhaust System Fabrication: Metal fabricators can create custom exhaust systems for custom and modified automobiles. Fabricators use forming, bending, and welding to deliver the intended shape. They can also manufacture hangers and brackets to mount the fabricated exhaust system.
- Custom Component Fabrication: Metal fabrication can create custom vehicle components, such as brackets and mounts, for modification and upgrading automobiles.
- Suspension System Fabrication: Metal fabricators can manufacture and modify automobile suspension systems. They can fabricate strut towers, sway bars, and control arms to enhance vehicle handling and performance.
- Roll Cage Fabrication: Metal car part fabrication is a reliable method of creating off-road vehicle and race car roll cages. They protect vehicle occupants during rollovers and require custom fabrication to fit the vehicles and comply with safety requirements.
- Customization and Restoration: Metal fabrication is ideal for customizing and restoring vintage and classic vehicles. Metal fabricators can create components to replace and repair damaged and rusted panels, create unique components to enhance performance and appearance, and fabricate custom automobile body modifications.
- Prototype Development: Metal fabrication is essential in the prototyping and development of automobiles. Fabrication facilitates testing of components, parts, and assemblies for effectiveness and feasibility before mass production.
Innovations in Sheet Metal Fabrication for the Automotive Industry
With recent technological advances, especially the combination of automation and artificial intelligence (AI), automotive sheet metal manufacturing has undergone significant changes. Automation streamlines production processes and improves precision while reducing human error and operator time. This integration allows machines to operate independently after programming, resulting in consistent output at a faster rate. AI plays a key role in predictive maintenance and real-time decision-making, minimizing downtime by predicting machine failures. By using advanced algorithms, AI systems can optimize material usage and predict the most efficient cutting patterns to reduce waste. An example of these innovations is the use of sensor-equipped robotic arms that can adaptively adjust their movements based on the properties of automotive sheet metal parts, such as thickness or tensile strength, ensuring optimal forming and joining techniques. Together, these advances have increased productivity, efficiency, and sustainability in the automotive industry’s sheet metal parts manufacturing sector.
Future Trends in Sheet Metal Manufacturing for the Automotive Industry
As technology continues to advance and the industry transforms, the automotive industry will see major changes in sheet metal manufacturing. Emerging materials such as high-strength steel alloys and lightweight composites are expected to play a key role, with a focus on reducing vehicle weight to improve efficiency without compromising safety. In addition, technological innovations such as 3D printing and laser cutting and welding can revolutionize production processes, improve precision and minimize waste. The incorporation of smart manufacturing practices driven by the Internet of Things (IoT) further suggests that automotive production lines will be more connected, adaptable, and efficient, seamlessly adapting to new designs and customization needs.
If you have an automotive project, our experts are ready to talk
Upload your design and one of our team members will get back to you with a free quote as soon as possible. If you don’t have a design mockup, or need some help with your design, we’d love to help! Get started by contacting us now and one of our team members will be happy to answer any questions you may have.