CNC Machining in the Electronics Industry
Elimold provides precision CNC machining for a wide range of electronics industry applications, from semiconductor manufacturing to computer technologies to robotics and much more. Our electronics parts and components consistently meet the tight tolerances required by this ever-growing industry.
Our extensive experience and superior equipment enable us to turn even the most complex designs into tangible products. From prototypes and one-offs to full production runs with quantities in the tens of thousands, Elimold delivers top quality, high precision parts for customers in all sectors of the electronics industry. We can produce parts that match your design specifications exactly—quickly, efficiently, and with perfect repeatability.
The Electronics Manufacturing Industry
The electronics manufacturing industry is a broad term that covers the production of a wide range of electronic products, from small components to large consumer appliances. The industry is a major contributor to the global economy, accounting for more than US$1 trillion in annual shipments.
The electronics manufacturing industry is highly fragmented, with a large number of small and medium-sized enterprises accounting for a significant share of global production. The top 10 electronics manufacturers account for less than 30% of global production, while the top 100 account for less than 60%.
The electronics manufacturing industry is also constantly changing, with new technologies and products being introduced on a regular basis. It has seen a major shift in recent years with the introduction of CNC machining. This technology has allowed for greater precision and accuracy in the manufacturing process, as well as increased efficiency and productivity. CNC machining has become an essential part of the electronics manufacturing process and has helped to improve the quality of products and reduce costs.
Capabilities of Elimold’s CNC Electronic Parts Machining Services
Elimold is today one of the most favored manufacturers of CNC electronic parts in the USA. We believe the following capabilities that we have acquired over the years have made it easier for us.
Since electronic components are small and intricate, we custom design them according to the customer’s requirements. In modern electronics, miniature electronic components are being utilized on large scale. Such miniature components like controller chips, microprocessors, PCB mounting parts, etc are demand custom design and delicate manufacturing. Elimold is capable of designing small and large electronic components by using precision CNC machining.
Elimold’s CNC production facility is well equipped with state-of-the-art resources from high-end brands like HAAS, Leadwell, and many more. Therefore, we are capable of taking quick-turn production of small and high volume batches of electronic parts machining. Due to 24 hours for 360 days availability and active application of resources like fixtures, chucks, vises, collets, etc, we can take the entire batch production in-house. We employ multi-swindle Swiss screw machining for long-run projects. Any complex component requirements that cannot be accommodated in injection molding can be achieved using our CNC electronics parts machining services.
Dimensional precision and accuracy of electronic components directly impact the electronic circuits and automation systems. We use multi-axis CNC machines, auto-tooling, auto load bar feed, etc to achieve high dimensional precision and accuracy. We can manufacture complex plastic components within the provided TAT without compromising on the quality.
In order to finish the CNC machining parts, we adopt secondary activities like surface finishing, cryogenic deburring, milled finishing, powder coating, anodizing, etc. This enhances the quality of CNC electronic parts.
Applications of electronics cnc machining
Electronics machining is a challenging sector owing to the diversity involved. Every project is quite different and sometimes comes with extra requirements. We can fulfill them quite easily and have been successfully delivering on time all these years. The following are some common parts that we regularly machine at our facility.
- Printed Circuit Boards
- Casings and Enclosures
- Heat Sinks
- Semiconductors
- Sockets and Connectors
- Fixtures
- Brackets, Tools, and Chassis
Advantages of CNC Machined Electronic Parts Production
- Design and production of various complex parts for the consumer electronics industry
- Hundreds of advanced 3-5 axis CNC machine tools and various auxiliary equipment simplify the manufacturing process
- Multiple compatible materials available for CNC electronic parts machining
- Advanced machines to ensure high-precision and high-accuracy production
- Powerful machines with automation to work around-the-clock for maximum output and fast production.
- Automated mass production of CNC electronic parts.
Materials We Work
We work with a wide range of metals and non-metals for CNC electronic parts production. The materials we work with are listed below.
- Ultem®
- PEEK
- Polyethylene
- PTEF (Teflon)
- Derlin/Acetal
- ABS
- Nylon
- G-10 Garolite
- Polycarbonate
- Aluminum
- Bronze Alloys
- Stainless Steel and Copper
- Brass
- Alloy Steels
- Zinc and Zinc Alloy
- Titanium Grade 2 and 6Al-4V
Why Choose Our Electronic CNC Machining Services?
The manufacturing of parts for the electronics industry requires definite precision and experience to build a high-quality product to enhance the functioning of the end product. The make and break of an electronic machine depend on the perfection of these little parts. A slight difference in their manufacturing—and the whole final product can collapse.
Semiconductors, electronic and mechanical components, circuit boards, and any part that fits in an electronic assembly must be well designed and tested before sending out for application.
Elimold’s experts with many years of combined experience use modern methods to manufacture reverse engineered machine parts for electronic assembly support and various other functions in the electronics industry.
Reverse engineering is a smart method of working backward from a design and making relevant adjustments in the component design of semiconductors—improving the whole structure of the component altogether.
Whether you need a single prototype or many reverse engineered machine parts, we promise to deliver quality every time. We use modern technology in our services—integrating design, jig & fixture manufacturing, CAD model and prints, precision CNC machining, Precision grinding and various other tested-for-quality methods in our manufacturing. With CMM inspection, we make sure every part that leaves our place is perfect for your industry.
The Status Quo of CNC Machining in the Electronics Industry
CNC machining is currently a widely used manufacturing process for metal and plastic parts. It is known for its accuracy, repeatability and ability to produce durable parts by extruding blocks of material.
It can also produce precision metal parts in a short time because it does not require tools, but can produce higher quality parts than other short-cycle technologies such as 3D printing.
For these reasons, CNC machining is very suitable for the prototyping and production of electronic device components, from simple handheld devices to expensive industrial equipment.
Large and small parts, simple and complex parts can be processed by CNC, and CNC processing is widely used.
CNC Machining Capabilities For Custom Electronic Parts
At Elimold, we specialize in custom CNC machining services for electronic parts. Our state-of-the-art technology and our years of experience and expertise allow us to provide top-quality precision components for all electronic applications. We are proud to be able to offer cutting-edge capabilities when it comes to CNC machining for electronic parts. Plus, we can CNC machine medical, automotive and aerospace parts.