Manufacturing on Demand for the Medical Device Industry
New product development for the medical industry with on demand manufacturing. From rapid prototyping to mass production of medical products, enjoy reliable manufacturing services at competitive pricing.
Manufacturing for Medical Device Prototyping and Development
Within the medical industry, prototyping is a critical step in the time-, cost-, and labor-intensive process of launching a new product. The medical device prototyping process produces functional samples to exact design and material specifications for use in product testing and evaluation stages and business presentations. These samples enable manufacturers to verify the efficacy and manufacturability of the design and determine whether design changes are necessary before proceeding to large-scale production and market distribution.Elimold has been manufacturing state-of-the-art medtech machined components including surgical implants and instruments for the world’s leading medtech OEMs for over 10 years. Our medtech components meet the highest medical standards for invasive surgery. Our expertise in machining of medtech components from biocompatible materials with very little tolerance plays an important role in surgical success and patient recovery.
Manufacturing Solutions for Medical Devices
We provide custom rapid prototyping and mass production services that meet the unique needs of the medical industry. We provide fast response times, rigorous material verification and strict quality control at every stage of the manufacturing process.
The medical industry relies on product solutions tailored to the highest standards. Through the services that elimold provides, including plastic injection molding, CNC machining, urethane vacuum casting and other finishing services, elimold can provide the customization and flexibility you need when building prototypes and parts quickly and accurately.
Our applications include fitness trackers, health monitors, drug delivery devices, medical device housings and enclosures, prosthetics and a range of other medical devices.
Plus we have no minimum order requirements and are good at increasing quantities from a single prototype to a new product launch and beyond.
Medical Device Prototyping and Manufacturing Services
| CNC Machining | |
| Injection Molding |
|
| Sheet Metal | |
| 3D Printing | |
| Urethane Casting |
Why do Customers in the Medical Industry Use Elimold?
There are few Precision Machining service providers specializing in precision medical machining, and we have carved a niche in custom parts for medical devices. So, we have the edge over our competitors. Our market expertise and in-depth knowledge of stringent machining requirements have helped us keep going all these years. Our clients are set to benefit in the following ways by partnering with us.
- We provide custom machining of medical parts, which helps us meet the exact specifications.
- Precision medical machining is our capability and that allows us to create components with tolerances up to ±0005.
- We use calibrated tooling equipment, which allows us to create custom tooling for your unique Precision medical parts processing projects.
- We can manage the prototyping of small and large parts. Our experts work closely with clients in the early stages to ensure the components are built to the exact specifications.
- Our experts perform all phases of custom medical parts onsite, including tooling and fixturing, which helps deliver the highest quality parts.
- We use advanced CAD/CAM systems to produce the most elaborate part chemistries.
- All parts are built to Production Part Approval Process (PPAP) compliance.
Do you have specific component and part medical parts machining requirements? Feel free to get in touch with us today. You can email us at [email protected]. Our experts will help you build performance-centric custom medical parts for medical devices to the strictest tolerances.
How Can Elimold Help You?
Elimold has been creating design solutions and manufacturing custom parts for more than one decades. Our talented staff produces the highest-quality custom parts designed to meet all your specifications and requirements, as well as maintain the regulatory and safety standards of the biotech industry. Our knowledgeable staff can provide you with fast and cost-effective custom die-cutting services without sacrificing quality or performance. We continually strive to improve every facet of our business, from sales to production and shipping.
For those in need of CNC machining, injection molding or other services for custom medical products, we can assist you at every step, from the first piece approval process to a finished, functional product. All of our manufacturing processes are held to the strictest quality standards. We personally inspect all our products individually before we ship them to our customers.
In addition, our talented team of engineers is dedicated to providing outstanding customer service and satisfaction.
We’ll work with you every step of the way and help you achieve your performance and quality-control goals. Every job we complete begins with an initial consultation with one of our Account Managers. Request a free quote for your custom project today, and we’ll be happy to review your requirements and provide a quote and timeframe for your order.
Part of Materials for Mdeical CNC Machining
Material choice is a very critical step in medical machining. Medical machining entails the employment of an extensive array of materials that explicitly befit healthcare applications. We routinely deal with medical-grade materials, ensuring all devices and components are faultlessly in line with the relevant regulations. In case of the medical industry, some medical devices need even more specialization than others. Apart from being durable and strong, they should not corrode and react within the body.
At Elimold we will help you to choose the best material regarding the factors such as biocompatibility, resilience, Sterilizability, longevity, and flexibility. We can source all diverse materials from your approved vendor or from our subcontractors who are capable of providing actual mill certifications.
We’re capable of machining a diverse range of materials including but not limited to Titanium, Stainless Steels, Beryllium, Chromium, Bronze, Brass, Hastelloy, Chrome Alloys, Copper, Invar, Manganese, Molybdenum, Ceramics, Acetal, PEEK, ABS, PVC, UHMW, Inconel, Monel, Peek, Kovar, Silver, Silicone, Nylons, Polymers, and Composites. We also offer the service of silver and gold plating wherever requested.
Medical Post-Processing Capabilities
- Anodizing
- Passivization
- Electroplating
- Powder Coating
- Insert Installation
- Heat Treatment
Helping The Medical Industry Get To Market More Efficiently
Elimold has been providing rapid manufacturing services to injection molding customers in the medical device industry since its inception to help bring products to market efficiently. The medical device components we manufacture are on the critical path to pre-production testing, validation and verification, and limited-market launch production. We work closely with our clients' design and procurement teams at every stage of every project to ensure we deliver high-quality components on a schedule they can trust. We've also streamlined the production process to ensure the right people are in place, from design to part.
Elimold is the world's leading provider of rapid injection molding services, thanks to our experienced design and manufacturing teams, proprietary manufacturing expert systems, and our state-of-the-art injection mold manufacturing and molding systems.
We can produce prototype injection-molded medical device parts in as little as five days, which reduces time-to-market for our customers.
Some Of The Medical Components/Parts We Can Manufacture
- Shaver Blades
- Bone Screws
- Bone Plates
- Acetabular Balls
- Implant Abutments
- Handles
- Flexure
- Respirator Components
- Locking Pins And Nails
- Denture Models
- Dental Scalers
- Spinal Fusion Cages
- Cardiac Pacemaker Parts
- Maxillofacial Devices
- Bulkhead
- Mandibular Joint Replacement Devices
- Catheters
- Artificial Limbs
- Spacers
- Clamps
- Holders
- Forceps
- Saws
- Surgical Scissors
- Cough Assist
- Capstan
- Expandable Rib Cages
- Hemodialyzer Parts
- Defibrillators
- Peristaltic Pump Components
- Tunnellers
- Artificial Knees
- Connectors
- Valves
- Stents
Components We Build for the Medical Industry
| Part | Application | Machining Process Used | Material | Specific Feature |
| Rotor | Blood Gas Analyzer | 4-Axis Milling | 6061-T6 Aluminum | 0.010″ Thick Cell Walls |
| Rotor Housing | Blood Gas Analyzer | 4-Axis Milling | 6061-T6 Aluminum | Micro Milling of Housing to Accept Electronics |
| Stator | Blood Gas Analyzer | 3-Axis milling | 6061-T6 Aluminum | Circle Interpolate Boss with 0.0005″ Tolerance |
| Objective Head | Catheter Head | EDM Sinker | 17-4PH Steel | EDM Sink with Miniature Copper Electrodes |
| Barrier | CT Scanner | Conventional Turn and Mill | 718 Inconel | Used Ceramic Tooling for Turning |
| Arc, Support | CT Scanner Rail | 4-Axis Milling | Project 70 Steel | Drilling and Tapping Holes on the Face of a 48″ Radius |
| Impeller | Fluid Flow | 5-Axis Milling | PEEK | Burr-Free Micro Milling |
| Micro-Tip | Instrument Cap | Micro Turning | AISI 316 Stainless Steel | Micro Wire EDM |
| Gear Plate | Laser Eye Keratome | 4-Axis Milling | 17-4 Ph Cond H900 | Mill to Accept Miniature Gears |
| Insulator, Conductivity | Element Isolator | Mill/Turn | Kel-F PCTFE Plastic | Turn Tapered ID Profiles |
| Impeller, Polished | Experimental Heart Pump | 5-Axis Milling | 6Al-4v Titanium | Burr Free Polished Impeller Surface |
| Alignment Screw | CT Scanner | Swiss Screw Machine | 718 Inconel | Burr Free Part for Clean Room Use |
| Nozzle, Dispensing | Drug Dispensing Nozzle | Hard Turning | 17-4 PH Cond H900 | EDM Wire 2mm Thru-Hole over 8 ” Length |
| Chamber | Pneumatic Drill Core | Eccentric Turning | 17-4 ph Cond H900 | Honing ID to 8 Micro Finish |
Choose Elimold for Medical Device Manufacturing Services
Elimold is a leading Precision custom parts processing manufacturer of precision components for many industries, including medical device components, aerospace parts, robotic components, and more. No matter your application, we have the industry expertise, diverse machinery, and experienced machinists to manufacture custom parts that meet your unique specifications.
Contact us today to learn more about our medical device component machining services and capabilities. Request a quote to begin your production.