Medical Device Components & Parts Manufacturing
Do you need help turning medical product concepts into viable prototypes and production parts? Are you a medical device manufacturer who seeks a manufacturing partner with a breadth of expertise in a range of technologies that can help you bring your medical products and ideas to market faster?
Medical Device Component Manufacturer
Elimold’s involvement in the manufacturing of devices for the healthcare industry dates back to its founding. Company leadership recognized that supporting global health was in line with the company’s philosophy and that it was critical to contribute to the healthcare sector.
With extensive manufacturing capabilities, we have long been a supplier of high-precision medical device parts to medical device manufacturers, serving some of the industry’s leading Fortune 500 OEMs. With over 100 clients in the medical market, we have the skills and experience to serve our clients from early product development to full production and release.
Elimold excels at working with partners from the early stages of development to optimize the use of our unique technologies in their designs. This collaborative process aids in Design for Manufacturability (DFM), keeping part costs low while improving the precision and repeatability of processes used during manufacturing. We can also develop unique manufacturing and assembly processes that are partially or fully automated by our in-house team, which can provide significant cost and quality assurance advantages to our customers.
Rich experience in manufacturing medical device components
We have a deep understanding of the forces shaping your business – from accelerating new product innovation lifecycles to evolving hospital system procurement processes.
We are with you every step of the way, providing you with advice and expertise in:
- Refining your medical device concepts into prototypes,
- Optimizing part design, material selection, and production processes for the best results, and
- Transferring them into short-run or full-scale production.
Our Manufacturing Services
Elimold offers top-notch manufacturing capabilities, perfect for rapid prototypes and custom production orders. Our self-owned factory and extensive Chinese manufacturing network are equipped to deliver complex, and quality parts efficiently.
We Are ISO 13485 Certified
Elimold boasts the ISO 13485 certification, a management systems standard designed for medical device manufacturing. This shows that all the medical device prototypes and components you get from us meet adequate regulatory compliance. It also demonstrates our quality control and assurance system, assuring you that we will manufacture components to your specific needs. We are ready to serve every client in the dental, biotechnology, surgical, and pharmaceutical industries and more.
Medical Project Cost Control
High precision and strict compliance with regulations can make machining medical device components expensive. Balancing costs without compromising quality is a constant challenge.
Design Optimization
Automation
Material Selection
Quality Control
Intellectual Property Protection
The security of intellectual property and technology is an aspect that cannot be ignored, therefore, it involves sharing ideas and sensitive information with partners who attach great importance to confidentiality agreements.
In industrial applications in the medical field, signing a confidentiality agreement is a common means to protect the interests of customers, and Elimold will sign this agreement, promising not to disclose confidential information of customer products without the customer’s permission.
When you seek our help on any matter we handle, you will find yourself on the right track.
Contact Us To Build Your Custom Medical Device Prototypes And Medical Parts
With a focus on manufacturability and cost-effectiveness, we help you find solutions for medical device development from concept to production.
Part of Materials for Mdeical CNC Machining
Material choice is a very critical step in medical machining. Medical machining entails the employment of an extensive array of materials that explicitly befit healthcare applications. We routinely deal with medical-grade materials, ensuring all devices and components are faultlessly in line with the relevant regulations. In case of the medical industry, some medical devices need even more specialization than others. Apart from being durable and strong, they should not corrode and react within the body.
At Elimold we will help you to choose the best material regarding the factors such as biocompatibility, resilience, Sterilizability, longevity, and flexibility. We can source all diverse materials from your approved vendor or from our subcontractors who are capable of providing actual mill certifications.
We’re capable of machining a diverse range of materials including but not limited to Titanium, Stainless Steels, Beryllium, Chromium, Bronze, Brass, Hastelloy, Chrome Alloys, Copper, Invar, Manganese, Molybdenum, Ceramics, Acetal, PEEK, ABS, PVC, UHMW, Inconel, Monel, Peek, Kovar, Silver, Silicone, Nylons, Polymers, and Composites. We also offer the service of silver and gold plating wherever requested.
Applicable Finishes For Medical Industry
Elimold offers wide variety high level surface finishes. We only list some of the common finishing options. There are more finish options for custom parts for Medical Industry.
- As machined
- Sanding & Polishing
- Sand, Bead Blasted
- Painted
- Powder coat
- Anodized
- E-Coating
- Nickel Plating
- Chromed
- Zinc Plating
- Chromate Conversion
- Coating
Manufacturing for Medical Device Prototyping and Development
Within the medical industry, prototyping is a critical step in the time-, cost-, and labor-intensive process of launching a new product. The medical device prototyping process produces functional samples to exact design and material specifications for use in product testing and evaluation stages and business presentations. These samples enable manufacturers to verify the efficacy and manufacturability of the design and determine whether design changes are necessary before proceeding to large-scale production and market distribution.Elimold has been manufacturing state-of-the-art medtech machined components including surgical implants and instruments for the world’s leading medtech OEMs for over 10 years. Our medtech components meet the highest medical standards for invasive surgery. Our expertise in machining of medtech components from biocompatible materials with very little tolerance plays an important role in surgical success and patient recovery.
Why do Customers in the Medical Industry Use Elimold?
There are few Precision Machining service providers specializing in precision medical machining, and we have carved a niche in custom parts for medical devices. So, we have the edge over our competitors. Our market expertise and in-depth knowledge of stringent machining requirements have helped us keep going all these years. Our clients are set to benefit in the following ways by partnering with us.
- We provide custom machining of medical parts, which helps us meet the exact specifications.
- Precision medical machining is our capability and that allows us to create components with tolerances up to ±0005.
- We use calibrated tooling equipment, which allows us to create custom tooling for your unique Precision medical parts processing projects.
- We can manage the prototyping of small and large parts. Our experts work closely with clients in the early stages to ensure the components are built to the exact specifications.
- Our experts perform all phases of custom medical parts onsite, including tooling and fixturing, which helps deliver the highest quality parts.
- We use advanced CAD/CAM systems to produce the most elaborate part chemistries.
- All parts are built to Production Part Approval Process (PPAP) compliance.
Do you have specific component and part medical parts machining requirements? Feel free to get in touch with us today. You can email us at [email protected]. Our experts will help you build performance-centric custom medical parts for medical devices to the strictest tolerances.
Helping the medical industry enter the market more efficiently
Elimold has been providing rapid manufacturing services to injection molding customers in the medical device industry since its inception to help bring products to market efficiently. The medical device components we manufacture are on the critical path to pre-production testing, validation and verification, and limited-market launch production. We work closely with our clients’ design and procurement teams at every stage of every project to ensure we deliver high-quality components on a schedule they can trust. We’ve also streamlined the production process to ensure the right people are in place, from design to part.
Elimold is the world’s leading provider of rapid injection molding services, thanks to our experienced design and manufacturing teams, proprietary manufacturing expert systems, and our state-of-the-art injection mold manufacturing and molding systems.
We can produce prototype injection-molded medical device parts in as little as five days, which reduces time-to-market for our customers.
Applications of Medical Parts
The medical and healthcare industry requires a broad range of parts and prototypes made from a range of materials. These include parts that are expected to make contact with the human body and those that are used in machinery and equipment used by medical professionals. Typical requirements include:
- Shaver Blades
- Bone Screws
- Bone Plates
- Acetabular Balls
- Implant Abutments
- Handles
- Flexure
- Respirator Components
- Locking Pins And Nails
- Denture Models
- Dental Scalers
- Spinal Fusion Cages
- Cardiac Pacemaker Parts
- Maxillofacial Devices
- Bulkhead
- Mandibular Joint Replacement Devices
- Catheters
- Artificial Limbs
- Spacers
- Clamps
- Holders
- Forceps
- Saws
- Surgical Scissors
- Cough Assist
- Capstan
- Expandable Rib Cages
- Hemodialyzer Parts
- Defibrillators
- Peristaltic Pump Components
- Tunnellers
- Artificial Knees
- Connectors
- Valves
- Stents
Risk-Free Custom Manufacturing of Medical Components
Whether you are producing medical testing devices, storage containers or surgical tools, excellent manufacturability is a must. Otherwise, you could face warranty claims, lawsuits or, in the worst case, life-threatening consequences due to poor part quality.
When Elimold performs custom manufacturing of medical components for you, we always produce a part that is second to none with the functionality you need. In addition, our technical engineering team is available to assist at all stages of your project and provide design advice when necessary.
Ready To Start Your Next Project?
We will work with you to ensure success throughout your project. Whether you need a prototype, custom device, or mass-produced components, Elimold can deliver reliable and consistent results on time.