Fused Deposition Modeling (FDM) 3D Printing Service
Fused Deposition Modeling combines the unparalleled design freedom and fast lead times of 3D printing with production-grade thermoplastics to create durable parts with excellent mechanical properties. The technology is ideal for functional prototypes, durable manufacturing tools, and low-volume end-use parts.
FDM 3D Printing Service Provider
Elimold sets the gold standard when it comes to Fused Deposition Modeling 3D Printing Services. We have a proven track record in manufacturing high-performance FDM parts and have ISO9001, AS9100 and ITAR certifications, quality audits and process controls to ensure we meet the highest demands and standards.
As a leader in FDM 3D printing technology, we excel at taking manufacturing projects to the next level. We utilize a large fleet of industrial-grade FDM printers and a team of engineering experts to continually drive innovation with new materials and research to push the boundaries of what’s possible. When you outsource your business to Elimold, you gain a partner with additive manufacturing expertise and a team ready to exceed your expectations. So whether you’re in the early development stages of your FDM project or the final production phase, choose a partner with an unwavering commitment to excellence.
Our Capabilities
FDM 3D Printing is capable of holding part tolerances of +/- .005″ for first 5 inches, +/- .001″ inch per inch thereafter in ABS. Same part repeatability in ABS is +/- .001″. FDM 3D Printed models can be built up to: 36″ x 24″ x 36″ (914mm x 610mm x 914mm). Larger models of virtually any size can be sectioned and assembled with glue joints upon completion to enable very large components to be produced.Perfect for fit, function and conceptual models that require durability, great thermal properties and RF friendly characteristics. FDM is also an excellent candidate for AM (Additive Manufacturing), in which one or multiple parts are required in an actual production grade thermoplastic.
FDM 3D Printing Materials
FDM is a popular additive manufacturing method, but it also has its own unique advantages. Due to the availability and low cost of desktop 3D printers, FDM is more widely known and more affordable than HP MJF or Carbon DLS. Here are the best uses for FDM.
Rapid Prototyping
Rapid prototyping with 3D printing is the quickest and most cost-effective way to bring an idea to life. Quickly produce concept models to test new products or functional prototypes to validate performance early in the development process.
Composite Tooling
3D printed composite tools are more cost-effective than traditional tool fabrication methods, and take a fraction of the time to produce. Sacrificial tools can be directly 3D printed to produce hollow and trapped-tool configurations, allowing design freedom without the need for complex tooling.
Jigs & Fixtures
3D printing jigs and fixtures when you need them is a convenient, safe, and cost-effective way to reduce development cycle times. An extensive library of durable materials opens new possibilities and meet manufacturing demands.
Production Parts
3D printing is a versatile option for on-demand production. Eliminating the need for long-lead and high-cost tooling, 3D printing is ideally suited to producing end-use parts for low-volume, high-complexity, and bespoke applications.
Our Standards of Excellence in FDM Services
At Elimold, we not only meet the high standards for FDM 3D printing, we set some of the standards. Ours. Our commitment to excellence is reflected in every step of the manufacturing process, from the material portion to the final delivery of the FDM part. Our rigorous process controls, comprehensive quality audits, and ISO9001, AS9100, and ITAR certifications demonstrate our dedication to producing superior FDM parts. We won’t rest until we exceed expectations. Choose us for your FDM 3D printing, and you’re guaranteed reliability and performance.
FDM 3D Printing Materials
One of the great benefits of FDM technology is the number of available materials. They include durable engineering-grade thermoplastics for high-use, general-purpose printing, strong carbon fiber materials, and high-performance polymers that can handle the most demanding applications. Here are the materials we offer.
Standard Materials
- ABS
- ABS+
- ABS ECO
- ABS FLEX
- ABS PRO
- PETG (COPET)
- PCTG
- PLA
- PLA+
- PLA-HT
- PLA-LW
- T-PLA
- HIPS
- SAN
- SLICE SUPPORT
Composite Materials
- ABS/PC
- ABS PRO CCF (CARBON FIBER)
- ABS PRO CGF (GLASS FIBER)
- PETG (COPET)-CG GRAPHITE
- PETG (COPET)-CCF (CARBON FIBER)
- PLA-COFFEE
- PLA-CCU COPPER
- PLA-CNI NICKEL
- PLA-СG+ GRAPHITE
- PLA-CCF (CARBON FIBER)
- ELASTAN D70 CCF (CARBON FIBER)
- TPU CONDUCTIVE
- NYLON-CCF (CARBON FIBER)
- PA12 ССF (CARBON FIBER)
Engineering Plastics
- ELASTAN
- TPU
- PET
- PC
- NYLON
- PA
- ASA
- PBT
- ABS/PC
- PP
- WAX-FILAMENT
Surface finish options
Discover the versatility of Fused Deposition Modeling (FDM), with finishing capabilities that go beyond printing. Our expert finishing and assembly services can transform your designs with a variety of post-processing options, finishing operations can change the appearance and performance of your components, allowing you to achieve outstanding aesthetics without compromising performance. Whether you are looking for a smooth polished surface, or enhanced durability and performance, Elimold has finishing options to take your FDM components to the next level.
Get painted according to the color pattern provided by the customer (Including matte paint, high-gloss paint, electroplating-imitation paint, varnish, leather paint,etc).
The surface texture is polished in a variety of ways to meet the actual needs of customers. The transparent parts can be polished accordingly to improve transparency and light transmittance.
Provide electroplating services, improve the overall strength of the parts, provide metal-like surface texture, and make it have certain metal characteristics.
At the specific bottom hole position that needs to be processed, the internal thread is processed.
The surface of the part is glazed to better imitate the appearance of handicrafts. Have mature assembly experience to ensure the overall display of the product.
The unique outer coating processing ability improves the strength of the product structure, reduces external wear, and can better avoid damage caused by normal storage and use.
A variety of measuring equipment provides reasonable measure services according to the actual needs of customers.
FDM Design & Build Guideline
Each 3D printing technology is a little different, here are standard guidelines to consider when choosing FDM as your 3D printing process:
- FDM Build Layers
- 0.007” Build Layers = Best part finish, accuracy, detail, and strength but increases cost and build times (Ultem not available)
- 0.010” Build Layers = Best balance of finish, accuracy, detail, and strength with cost and build times
- 0.013” Build Layers = Best for quick low-cost parts but finish, accuracy, detail, and strength are reduced
- Minimum Wall Thickness & Features = .71-1.32mm (0.028”-0.052”) based on layers
- Standard Finish = Level 1 Support Removal Finish
- Standard Lead Time = 1-3 days
- Tolerances = +/- 0.005” for first inch then +/- 0.002” per inch thereafter
- Inserts = Preferred for threads, install in post-processing with heat stake or adhesives
- Holes = Drill, Ream, and Tap (Print threads then chase or ream in finishing)
Get Your Printed Parts Into Production Runs Today
From design to prototype and production, our team of engineers is ready to help bring your idea to life with 3D printing.Send your CAD files, Receive your customized custom Fused Deposition Modeling (FDM) printing quote. Choose from a variety of process materials to suit your needs.
What is FDM 3D printing technology?
FDM printers work by the addition of layers using FDM filaments. It is one of the most used additive manufacturing technologies, appearing as a natural alternative to traditional manufacturing processes.
During the FDM 3D printing process, the filament is extruded through a nozzle which melts while being gradually deposited in a structured way on the build platform until the object is finished. The extruder of the 3D printer is attached to a system with three axes: X, Y, and Z directions. When the material is melted and extruded, it is deposited in predetermined locations on the 3D printing bed, where it cools and solidifies. The bed lowers for each new layer, and this process repeats until the object is completed.
There is also particular importance of support structures in filament 3D printing technologies. While 3D printing with FDM technology, support structures are often required. Indeed, some geometries, such as overhangs, can’t be printed without supports.
Benefits Of Fused Deposition Modeling (FDM)
The advantages of industrial-grade FDM include durability, large printing volumes, material selection, high reliability, and high production efficiency.
- Durability: Industrial-grade FDM uses production-grade thermoplastic materials to produce durable, high-strength, and high-toughness parts suitable for high-load and high-durability applications.
- Large printing volume: Many industrial-grade FDM printers have large printing volumes, which can produce large or batch parts.
- Material selection: Industrial-grade FDM can use a variety of production-grade thermoplastic materials, such as ABS, PC, PPSU, ULTEM, to meet the requirements of various applications.
- High reliability: Industrial-grade FDM printers have high precision and stability and can produce consistent and reliable parts.
- High production efficiency: Industrial-grade FDM can achieve automated production, reduce labor and time costs, and improve production efficiency.
Why do our clients prefer FDM technology?
- FDM fused deposition modeling technology is easy to use.
- It reduces the production cost associated with 3D printing technology.
- The lead times for this manufacturing process are comparatively shorter.
- It is easy to deal with complicated cavities and geometries with FDM technology.
- There are several high-performance options that need element resistances.
- Our professionals can produce on-demand parts.
Traditional Technologies That Can Benefit from FDM
If you’re currently using CNC machining, injection molding or other traditional methods to produce prototype parts, FDM may be a faster and more flexible alternative.
FDM manufacturing can be used to produce low-production runs of thermoplastic parts, ideal for bridge production or while you’re waiting for conventional manufacturing tooling to be completed.
Industries We Serve
FDM parts are durable, chemical resistant and can endure extreme conditions, making them ideal for prototype testing and end-use parts. As FDM manufacturing technology continues to advance, more and more industries are adopting this technology, including:
- Automotive
- Aerospace
- Architecture
- Medical and dental
- Pharmaceutical
- Health and beauty
Ready to get started on your FDM 3D printing quote?
Our integrated approach to design, prototyping, and production allows you to bring your concept to market faster and more cost-effectively than virtually anyone else.