Semiconductor Industry

Elimold’s rapid prototyping and on-demand production services for the semiconductor industry can provide high-quality components that meet strict industry standards and accelerate your semiconductor device manufacturing process. With advanced equipment and skilled engineers, we ensure accurate and reliable solutions for your manufacturing needs. Contact us now for a free instant quote.

Semiconductor Custom Processing Manufacturer

We provide high-quality semiconductor on-demand custom parts services. Semiconductor industry manufacturers rely on Elimold to innovate and push the limits with high-quality parts. Our strong semiconductor custom parts processing capabilities can help you achieve this goal. We have served many large Tier 1 suppliers and OEM in the United States, Europe and other parts of the world. With cutting-edge equipment and expertise in our in-house facilities, you can trust Elimold to provide cost-effective, high-quality semiconductor industry parts. We provide rapid prototyping, first-article production and on-demand production, and our flexibility can meet the ever-changing needs of the semiconductor industry. In addition to Elimold’s ability to provide a variety of powerful on-demand manufacturing services to custom parts for the semiconductor industry, we also provide ongoing support to meet your needs, including on-site inventory with our inventory management program, regular completion, storage, packaging and shipment to local destinations, and delivery services when necessary.

Elimold's in-house custom semiconductor equipment manufacturing facility

Elimold’s in-house modern factory is located in Shenzhen, China and is equipped with state-of-the-art technology and equipment. The production team consists of highly skilled craftsmen, machinists, designers and professional engineers who are relentlessly committed to creating quality products and customer experiences that exceed expectations. Our in-house 60,000 square foot facility is a vertically integrated production model that provides a one-stop solution for semiconductor equipment manufacturers, with all manufacturing processes under one roof. It can provide precision cleaning, wet processing and drying equipment for semiconductors and other industries that require production process cleanliness. And we can also provide a wide range of proactive support and services such as consulting, design, analysis, engineering workshops and long-term partnerships. In addition, our materials and process technology laboratory in China can provide customers with material technology support and services such as material analysis, process evaluation and characterization, and tool design optimization. Elimold’s production capabilities are very flexible, and the company’s 24/7 manufacturing technology and engineering analysis support are unparalleled.

Prototyping to Production for the Semiconductor Industry

Benefit from our advanced semiconductor product development solutions. Elimold offers custom products that are carefully designed and manufactured with exceptional durability and functionality. These solutions can be used at different stages to help you achieve your production goals.

Rapid Prototyping

Create quality prototypes for early development using production-grade materials. Analyze your design and make the correct design or material changes to prepare semiconductor product prototypes for testing. After analyzing your design files, our technicians will create prototypes to meet your design requirements. Your application will determine which materials and processes we will use to develop your component to look like the final product. This way, you can evaluate specifications and perform functional testing.

Engineering Verification & Testing (EVT)

Create quality prototypes for early semiconductor development using production-grade materials. Analyze your design and make the correct design or material changes to prepare semiconductor prototypes for testing. After rigorous engineering testing and verification to performance standards, perfect your robotic prototype with quick and easy changes. Our functional prototypes are designed to mimic the final product, giving you a clear visual representation of your design so you can easily identify any potential issues.

Design Verification & Testing (DVT)

Pair your semiconductor device parts with our expertise to effectively verify product performance, functionality, and aesthetics. We facilitate the necessary design iterations to optimize production time and save costs. Leverage our manufactured parts to get manufacturing feedback to help you analyze the performance and appearance of your semiconductor prototypes. With a variety of materials, surface finishes, and mechanical designs, we will create components with ideal end-use functionality and surface finishes for market testing.

Production Verification and Testing (PVT)

Prepare your design for mass production using production-grade processing and advanced quality management systems. Take control of your product design based on feedback from your technical team, allowing you to evaluate the manufacturability and suitability of your product and make final changes to improve production efficiency. Simultaneously leverage our production-grade manufacturing capabilities and expert quality control to streamline designs for mass production, and gain insight into your product design through feedback. This allows you to evaluate the manufacturability and suitability of semiconductor device components and make final improvements to streamlined production processes.

Mass Production (MP)

Transition from the product testing phase to full production of end-use semiconductor components. Use precise quality requirements and superior manufacturing capabilities to produce high-quality products. We take your semiconductor device production to the next level with advanced manufacturing processes and engineering expertise. And seamlessly integrate your quality standards into Elimold’s manufacturing process with fast delivery services to easily enter mass production. Our experts are committed to ensuring that your products meet quality and performance requirements at low cost and faster delivery time, keeping costs low and delivery short.

Custom Components and Tools for the Semiconductor Industry

Our skilled team works closely with global semiconductor companies to develop custom parts and tools specifically for semiconductor equipment. The customization process takes into account the complex requirements of semiconductor equipment manufacturing, ensuring that each component meets our customers’ exacting standards. In addition, our engineering and technical teams provide prototype services and project support to provide an end-to-end solution for precision parts manufacturing. We will work with you to develop a detailed project plan including design specifications, estimated completion dates, and inspection processes. As a full-service supplier to the semiconductor industry, we stock commonly ordered items, provide services such as inventory management, custom kitting, custom labeling, and will make every effort to accommodate expedited requests. Whether you need a small-scale specialized fixture or a large-scale production custom part, we can provide a custom solution for semiconductor equipment component manufacturing.

Precision Manufacturing for the Semiconductor Industry

We are a local supplier with a team of engineering experts who provide consultative manufacturing solutions and can recommend customizable solutions for you. We then leverage our in-house facilities and an extensive network of expert manufacturing partners to streamline production processes and meet demanding semiconductor industry requirements. From precision machining to supply chain management, our custom manufacturing solutions enable semiconductor manufacturers to accelerate time to market and maintain technological leadership. Whether you need rapid prototyping of high vacuum parts or high-volume custom parts, we will work with you and can also custom products to the specifications required for your new design or retrofit application. Our team will work with you to determine the best components, design and manufacturing services to produce parts that provide the highest reliability and ensure smooth operation of your equipment. As a complete solutions provider, we will work with you on application development to help you transition from prototype to production and get your final product to market.

Our Manufacturing Services

Elimold offers best-in-class manufacturing capabilities ideally suited for rapid prototyping and custom production orders for semiconductor products. Our own facilities and extensive manufacturing network enable us to efficiently deliver complex, high-quality semiconductor parts.

CNC Machining

Ideal for complex prototypes and functional metal parts with precise, intricate designs through milling, turning and post-processing.

Injection Molding

Quickly produce molded parts and bridge tools, optimized for high-volume production and consistent quality.

Sheet Metal Fabrication

Flexible to form precise metal parts for a variety of applications, ensuring adaptability and precision.

3D Printing

Fast and versatile, this method can quickly create complex geometries from a variety of materials, perfect for innovative designs.

Extrusion

A cost-effective technology for producing uniform long parts from a variety of materials, optimizing production efficiency and material usage.

Die Casting

Ideal for high-precision manufacturing of metal parts, this process excels in high-volume production, ensuring consistent quality across all parts.

Vacuum Casting

Best for manufacturing small batches of high-quality prototypes or end-use parts, providing excellent detail and finish.

Wire EDM

Provides unparalleled precision when cutting complex and hard materials, making it ideal for delicate and complex components.

Engineering Capabilities

As a division of Elimold, we work closely with semiconductor industry experts who collaborate with our engineers to gain a deep understanding of the unique challenges of every aspect of the semiconductor manufacturing process. As a result, we can provide engineering assistance to help you match the specifics of your application with available solutions. Regardless of the size, shape, volume, or precision requirements of your semiconductor project, we have the knowledge, experience, and equipment to ensure the best components. And our team maintains regular communication with you throughout the process, from design and prototyping to production and testing. Our goal is to provide you with quality components in every aspect of your semiconductor manufacturing operation. In addition, Elimold has comprehensive manufacturing capabilities to further custom your solution. With key advanced manufacturing options and a strong quality assurance program, we are able to meet the standards of the semiconductor industry.

Custom manufacturing supply chain services for the semiconductor industry

Elimold’s explosive demand from companies in the semiconductor industry has driven a focus on time to market, production quality and high throughput. In an industry where the demand for custom processing by semiconductor companies has soared, most companies are faced with maximizing limited production capacity, maintaining quality, increasing output, responding to government investment in the industry and changing regulations, and quickly launching new products. challenge to the market and achieve expected goals. A connected supply chain can help semiconductor manufacturers address all of these challenges.

We are your partner in semiconductor component manufacturing

The semiconductor industry is accelerating the process of perfecting the manufacturing of intelligent products that will lead the future of our world. The integrity, safety and purity of your system are our top priorities. Our supply chain, professional design, engineering and manufacturing teams work together to produce perfect components to meet or even exceed your product specifications. Elimold has grown as a partner in semiconductor component manufacturing that can manage the entire system from design to production to delivery. Our in-house factory is designed to provide precision components for the semiconductor industry, and our components are used in advanced manufacturing processes that require lower energy consumption and longer service life. Our engineers can provide manufacturability analysis (DFM) for all your custom parts, as well as troubleshoot and provide solutions for part design defects. Quality testing of any semiconductor production equipment parts we custom for our customers is a standard service, providing safe and reliable components. Regardless of your specific requirements for semiconductor manufacturing systems, Elimold’s team will work closely with each customer to maximize quality and make any changes as needed. We will strive to ensure that you are always satisfied with our products and services, providing your business with the solutions you need to achieve optimal efficiency and profitability.

Custom Semiconductor Parts Supplier

Are you looking for a supplier that can provide quality semiconductor parts at a reasonable price? Elimold can help. We provide turnkey semiconductor part manufacturing services that deliver accurate, defect-free parts on time. Our semiconductor manufacturing team is here to assist you in getting the parts you need. Our process starts with working directly with you to understand the specifications required for each part and provide DFM analysis as well as manufacturing solutions. We are a skilled semiconductor processing team that understands your needs. Whether you need 50 or 5000 semiconductor parts, our team can produce a variety of products that are suitable for you and provide the products that your many customers need. We focus on precision and quality and want to do everything right the first time. Partnering with us can improve your chances of meeting your monthly manufacturing goals and ensure that you produce the high-quality products that your customers expect.

Ready to get started on your next semiconductor custom parts project?

Elimold proudly serves the semiconductor industry, providing tailored manufacturing solutions for semiconductor equipment components. Our commitment to precision, quality, and customization makes us a trusted partner in advancing semiconductor equipment manufacturing. We are committed to providing high-quality custom components that contribute to the growth and innovation of the industry. Contact us now for a free instant quote.

Quality Assurance

Elimold’s comprehensive Quality Management System (QMS) is certified to ISO9001:2015 and other standards. This certification underscores our commitment to safety, reliability and precision in every component we produce. Whether it is risk analysis, raw material inspection, record keeping, supplier management or final assembly, we adhere to strict quality control measures. Elimold has a professional QA department and quality inspection team, and all tools, equipment and parts are calibrated, recorded and archived according to ISO 9001:2015 specifications. Utilizing our extensive inspection equipment and dedicated and experienced staff, detailed record keeping during the inspection process, and strict adherence to batch control and traceability, our processes achieve consistent and repeatable results.

Material Options Suitable for Semiconductor Product Development

Our manufacturing technology is compatible with a wide range of materials to meet the needs of the semiconductor industry. Our technical staff also has extensive experience and knowledge of materials suitable for semiconductor product development, and we will work with you to select the materials that best meet your requirements.

Metals

Aluminum
Copper
Stainless Steel
Titanium
Kovar
Molybdenum
Nickel
Boron Nitride

Plastics

Acetal (POM)
Polycarbonate (PC)
PEEK (Polyetheretherketone)
PTFE (Teflon)
PVDF (Kynar®)
Ultem (PEI)
PPS (Polyphenylene Sulfide)
Fluoropolymers (FEP/PFA)

Specialty Materials

Graphite
Silicon Carbide
Ceramics (e.g., alumina, zirconia)
Engineered Composites (e.g., carbon fiber, honeycomb composites)
Optical-Grade Glass/Quartz
Elastomers (e.g., Viton, perfluoroelastomers)

End-to-End Material Solutions to Support Semiconductor Manufacturing Processes

Elimold’s rich experience and history of innovation are deeply rooted in the semiconductor manufacturing industry. Our broad portfolio of product manufacturing processes and expertise supports many areas of semiconductor equipment manufacturing. We offer a complementary, reliable, high-quality portfolio of materials and material solutions to support today’s high-volume manufacturing processes and tomorrow’s advanced technologies. Working closely with our customers, our materials labs develop semiconductor industry-specific material solutions to address cutting-edge technology challenges that are critical to driving a variety of market drivers. We also work with customers to develop and meet materials for their specific needs, including technical performance and cost of ownership improvements.

Engineered Materials Solutions for Semiconductor Equipment

Advanced engineered materials components are critical to semiconductor equipment manufacturers. These solutions include a range of advanced materials specifically designed to meet the complex and demanding needs of the semiconductor manufacturing process. The semiconductor industry requires engineered materials, including components for efficient thermal management (e.g. heat dissipation), using advanced thermal interface materials (TIM) and high thermal conductivity substrates. In addition, engineered materials with low electrical resistance and high dielectric strength are critical for signal integrity and reduced power losses. Engineered materials for the semiconductor industry can improve wear, corrosion and chemical resistance, ensuring that equipment maintains its performance over a longer period of time. This means manufacturers can reduce maintenance costs, reduce downtime and save significant costs. Elimold’s proprietary technology, materials and supplier relationships enable us to produce parts ranging from simple heat sinks (such as graphite-based materials) to Teflon packaging gaskets for plasma resistance. With our extensive experience in semiconductor engineered materials solutions, we work with you to define a solution that fits your specific needs using the materials that best suit your needs.

Semiconductor Surface Treatment

We offer a wide range of surface finishing options to meet your needs from prototyping to full production. The right surface treatment process can improve the durability and performance of semiconductor parts.

Brushing
Black Oxide Coating
Polishing
Alodine Coating
As Machined
Sand Blasting
Tumbling
Electropolish
Heat Treatment
Alodine

Anodizing
Teflon Coating
ElectrolessPlating
Electroplating
Painting
Passivation
Powder Coating
Electrophoresis
Brushed Finish
SPl Finish