Aerospace Die Casting

Elimold supports the aerospace industry by providing a variety of die casting manufacturing services. Whether it is using our processing technology to provide precision part machining, providing mold design and construction, low-volume part production or precise measurement, we have the technical expertise to meet the challenges of aerospace manufacturing.

Castings for the Aerospace Industry

The aerospace sector requires components cast with the highest precision, regardless of size or purpose. At Elimold, we meet this requirement by manufacturing castings with attention to detail and quality. To meet the high standards of this industry, we use only the best materials and the latest investment casting processes. In addition, our experience working with long-time OEMs, Tier 1 suppliers, and other supply chain members enables us to manufacture high integrity castings for aerospace. We work with AS9100 certified subcontractors and NADCAP accredited laboratories to provide the necessary certifications for this industry.

Die Casting Aerospace Parts

Elimold is a leading manufacturer of metal parts and components for the aerospace industry. We use the die casting process, a manufacturing process that we have perfected over the years. Our in-house capabilities allow us to meet the needs and requirements of our customers, and we have been dedicated to this for many years.
We understand the intricate details of aerospace components. We are also experienced in providing quality products and services that meet industry standards. Fortunately, we can produce these products cost-effectively while meeting your expectations and helping our customers succeed.
The die casting process is favored in the aerospace industry mainly because it can produce parts quickly and with almost no errors. Moreover, we work closely with our customers from design to final assembly.
Currently, we supply die casting parts in aluminum, zinc, and more. These are the main metals used in this field. Moreover, we use state-of-the-art machines and equipment to ensure that you achieve the results you expect. Our approach is to produce robust results that exceed your expectations.
This is the only custom solution you need to get the right parts in the aerospace industry. We understand how important it is for you to use only products that can withstand extreme temperatures and harsh environments. With the die casting process, we can develop advanced parts quickly using the best technology.

Precision Aerospace Die Casting Capabilities

If you have a complex part design, Elimold can help you turn it into reality. With the right equipment, strong technical knowledge and a focus on quality. From tool design to finishing to shipping, we ensure that each project is completed to a high standard and your order is delivered on time every time. Below are the various die casting processes we offer.

Sand Casting

Sand Casting is a traditional casting process that uses sand as the main modeling material to make molds. Gravity casting is generally used for sand molds, and low-pressure casting, centrifugal casting and other processes can also be used when there are special requirements. Sand casting has a wide range of adaptability, small pieces, large pieces, simple pieces, complex pieces, single pieces, and large quantities can be used.

Permanent Mold Casting

Permanent Mold Casting have a long life and high production efficiency, not only have good dimensional accuracy and smooth surface, but also have higher strength than sand castings and are less likely to be damaged when the same molten metal is poured. Therefore, in the mass production of medium and small non-ferrous metal castings, as long as the melting point of the casting material is not too high, metal casting is generally preferred.

Lost Foam Casting

Lost foam casting is to combine paraffin wax or foam models similar to the casting size and shape into model clusters. After brushing and drying refractory coatings, they are buried in dry quartz sand for vibration modeling, and poured under negative pressure to gasify the model. , The liquid metal occupies the position of the model and forms a new casting method after solidification and cooling.

Investment Casting

The biggest advantage of investment casting is that because investment castings have high dimensional accuracy and surface finish, they can reduce machining work, but leave a little machining allowance on the parts with higher requirements. It can be seen that the use of investment casting method can save a lot of machine tool equipment and processing man-hours, and greatly save metal raw materials.

Centrifugal Casting

Centrifugal Casting is a technique and method of injecting liquid metal into a high-speed rotating mold, so that the liquid metal is centrifugal motion to fill the mold and form a casting. Due to the centrifugal movement, the liquid metal can fill the mold well in the radial direction and form the free surface of the casting; it affects the crystallization process of the metal, thereby improving the mechanical and physical properties of the casting.

Die Casting

Die casting is a metal casting process, which is characterized by applying high pressure to the molten metal using the cavity of the mold. Molds are usually made of higher-strength alloys, and this process is somewhat similar to injection molding. Most die castings are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys.

Low Pressure Casting

Low Pressure Casting means that the mold is generally placed above a sealed crucible, and compressed air is introduced into the crucible to cause a low pressure (0.06～0.15MPa) on the surface of the molten metal, so that the molten metal rises from the riser pipe to fill the mold and control Solidified casting method. This casting method has good feeding and dense structure, easy to cast large thin-walled complex castings, no risers, and a metal recovery rate of 95%. No pollution, easy to realize automation.

Vacuum Casting

Vacuum Casting is a casting process in which metal is smelted, poured and crystallized in a vacuum chamber. Vacuum casting can minimize the gas content in the metal and prevent metal oxidation. This method can produce very demanding special alloy steel castings and extremely easily oxidized titanium alloy castings.

Can meet aerospace die casting requirements

From meeting ITAR registration requirements to operating the largest die casting company, Elimold provides leading aerospace and defense manufacturers with the highest quality die casting and engineering solutions to meet their unique needs.

Through long-term partnerships with many major brands in the industry, Elimold focuses on supplier BOM consolidation, cost optimization, and full range of die casting and assembly of aluminum, magnesium and zinc components to create a more efficient supply chain, meeting market needs from concept to delivery, Elimold provides one-stop service for OEMs, aftermarket and Tier 1 suppliers. We have the knowledge and scale to adapt to the seasonal market needs of these industries with five TS certified facilities.

Our Aerospace Casting Services

Assembly Analysis/Casting Integration

We work closely with aerospace clients to identify where costs can be cut. For example, we saved one client 60% in production costs by determining that two castings and one part could be cast as one whole. Thanks to us, the company recouped its tooling costs in less than two years.

Reverse Engineering

We use 3D scanning and provide design analysis, which is key to understanding and replicating a part produced elsewhere. We can also analyze chemical and metallographic properties to determine the materials used and post-production processes. Once we have sorted out the history of a part, we will consult with you to develop an effective plan of action to move into production.

Prototypes

Computer modeling has its place, but nothing beats an actual physical prototype. Prototypes help you evaluate the manufacturing process and preview how a part will look, feel, and operate. At Elimold, we often create fully functional prototypes, as well as non-working prototypes that are useful when presenting to potential investors, stakeholders, and test market groups.

Complete Aerospace Die Casting Solutions

Elimold provides comprehensive die casting solutions for the aerospace industry. We are able to produce strong, durable and consistent metal parts with proven precision manufacturing standards. Die casting is at the heart of the aerospace industry and our processes are able to meet budget and time constraints while exceeding quality standards. Through innovative mold making services and advanced machining solutions, we can provide complex geometric parts for aerospace and other mission-critical applications.

In-House Mold Making and Rapid Prototyping

Our die casting process covers everything you need, from professional in-house mold making and rapid prototyping to a diverse range of die casting services and precision machining. Our mold making department specializes in producing custom parts, our casting solutions meet precise geometric specifications, and our machining services provide precise results for aerospace applications. Our die casting process is built on our experienced team of professionals, advanced machinery, years of experience and vertically integrated processes.

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Our Capabilities

Elimold specializes in converting precision machined components into high quality, low cost die cast production parts. Utilizing Design for Manufacturability techniques, we meet individual component specifications by developing die casting processes and machining/finishing procedures to achieve the required quality level of the component in the manufacturing operation. We meet the following NADCA die casting quality and precision standards.
In the aerospace industry, excellence is not just a goal, but a requirement. That’s why Elimold goes above and beyond. Every aerospace casting we produce is of high quality, precision and reliability. Our state-of-the-art facilities feature cutting-edge CMM and VMM capabilities, allowing us to achieve tolerances up to 1 micron with unmatched accuracy.
With capacities up to 400 tons, we can take on projects of any size. We are committed to meeting industry standards, ensuring compliance with the most stringent regulations and codes. Our comprehensive product line has everything you need to take your aerospace applications to new heights.

Value-added Services

We have a wide range of manufacturing capabilities and value-added services to provide turnkey manufacturing solutions, such as:

3D Modeling
CAD/CAM
Computerized Tool Design
CMM
CNC Milling
CNC Turning
Mechanical Assembly
Painting
Plating
Powder Coating
Precision Die Casting
Silk Screen

Elimold Group and the Aerospace Industry

Our die casting process is suitable for manufacturing castings for the aerospace sector. It not only produces precision castings with good mechanical properties, but also castings with thin-walled cross-sections and good surface finish in a wide range of sizes and weights.
With Elimold, you always get high quality at a low cost. Our parts are fully traceable and have an enhanced microstructure that does not require HIP. As a long-time business, we have a deep understanding of the industry and its needs. In addition, we work with AS approved subcontractors and NADCAP accredited laboratories to provide castings that meet customer specifications.

Materials to consider

Aluminium is a key material in the aerospace industry due to its strength, light weight and corrosion resistance. The metal can also be recycled infinitely without losing its properties. The material also needs to be resistant to high temperatures, fatigue and fracture toughness, not to mention high damage resistance (which is essential for airframes, for example).
In addition to aluminium, carbon steel is also common in the sector for its strength and durability. It is a ferromagnetic alloy that can be used in motors and electrical applications.
Whichever material we use, we always focus on quality, so our castings comply with ISO 9001:2005 standards and undergo rigorous inspection and testing.

Why Elimold for Aerospace Castings?

Aerospace precision castings leave no room for error. Therefore, a professional precision casting company with extensive experience is important. Elimold works closely with aerospace customers to design, manufacture, finish and test castings to ensure that the castings will fit well.

All of our castings are made from high-quality raw materials. We have good working relationships with the best material factories
From quote inquiries, expedited requests to technical support and final delivery, our team’s responsiveness will exceed your expectations
Equipped with semi-automatic wax presses, 100% robotic shell making, unique high-speed infrared shell drying tunnels, and 3D modeling capabilities, our high-quality aerospace castings will meet or exceed the stringent requirements of our customers
Our non-destructive testing capabilities will ensure that the product is qualified before delivery, and even if there are any quality issues after delivery, we will cover all losses and send replacements in the shortest possible time.