Robotics Die Casting
Elimold provides high-quality precision robotic component die casting services. We offer cost-effective solutions for prototypes, small batches, and mass production, ensuring fast turnaround times and superior precision. Contact us now for a free instant quote.
Robotic Die Casting Manufacturer
Elimold is a leading one-stop complete robotic die casting service provider. We provide everything from robotic die casting part design assistance to precision CNC machining, finishing services and final assembly. We also provide a range of auxiliary services to meet the individual needs of each project. Our team of engineers are experienced in the field of die casting manufacturing and have long-term cooperation with various robot manufacturers around the world. Elimold serves customers with innovative die casting technology and shortens the robot product development cycle. The high precision, tight tolerances and dimensional accuracy of our robotic die casting parts can enhance ergonomics and functionality. Our commitment to excellence and innovation has made us a trusted brand in the die casting industry, and we are committed to providing robotic die casting parts and services that meet the highest precision standards.
In-house die casting facility capabilities
Elimold’s capabilities in die casting for robotic applications are unmatched, manufacturing high-volume, innovative and lightweight die casting solutions for robotic applications. Our in-house die casting facility has over 250 die casting machines ranging from 60 tons to 3,000 tons, which not only enables us to provide a wide range of light metal castings in various sizes and weights, but also to meet the high volume requirements of our customers. With state-of-the-art software simulating the actual die casting production process, our engineering experts can design robust die casting molds to maximize die life, thereby reducing production costs for our customers. In addition, our proprietary die casting control monitoring system provides 100% monitoring of all die casting critical characteristics and process parameters, supporting the production of high quality standards of robotic die castings by automatically rejecting out-of-tolerance casts, minimizing variations and optimizing yields. The Elimold technical team has the skills and expertise to design the best tooling concept and perform cost evaluations to determine the most cost-effective solution for your robotic application.
Robotic Die Casting Mold Design and Manufacturing
Elimold has extensive experience in designing and manufacturing die casting molds for robotic parts. The molds we design have reasonable structures and high production efficiency. Only high-quality molds can produce good products. Our professional die casting mold engineers will not only review your drawings, but also proactively identify potential problems through advanced mold flow analysis, saving you time and money in the production process. In addition, our team of mold design engineers will continuously improve the mold design, integrate many parts into one product, reduce subsequent assembly and processing steps, and save a lot of costs.
The tooling capabilities of our in-house die casting factory can simplify the entire robotic die casting part production process, and the molds we produce are precision machined in our in-house CNC machining center to ensure the consistency of mold quality. Therefore, Elimold’s robotic die casting service handles design, manufacturing, and maintenance under the same roof, eliminating the delays and miscommunication common to outsourced tools.
Our Manufacturing Services
Elimold offers best-in-class manufacturing capabilities, ideal for rapid prototyping and custom production orders. With our own facilities and extensive manufacturing network, we are able to efficiently deliver complex, high-quality parts.
Sand Casting
Investment Casting
Die Casting
Low Pressure Casting
Permanent Mold Casting
Lost Foam Casting
Centrifugal Casting
Vacuum Casting
Squeeze die casting
Rapid Prototyping of Robotic Die Casting Parts
Elimold can assist robotics manufacturer clients by providing exceptional rapid prototyping services. We assist companies in the robotics industry in the process of designing and building component prototypes and working models. Leverage our expertise to help your business create custom die cast parts. We also provide assistance with reverse engineering and custom tooling manufacturing. Whether you are looking to build an innovative robotics brand or want assistance designing a cost-effective, professional smart robot prototype, you can count on our state-of-the-art manufacturing and testing facilities. We provide consultation on the availability of metals and metal alloys. Use our services to select production materials with specific properties. We also assist in evaluating and testing these components. Get rapid 24/7 prototyping services upon request.
Full range of custom robotic die casting services
As a die casting production factory specializing in the design and production of collaborative robots, we provide high-quality robotic die casting products and design solutions to meet the needs of various robot manufacturing customers. We provide a full range of die casting services to solve customer needs, including part design, mass production and various post-processing services. Moreover, our attention to customer feedback is far beyond that of general suppliers. In addition, we also have the shortest die casting tool turnaround time in the industry. From DFM analysis before tool installation to quality review of the first part produced, to final mass production and finishing, we can provide continuous support for your robotic die casting project. Therefore, you can rest assured that at Elimold, your robotic parts project will be well handled, we will update your project frequently, and if you have any questions or concerns, you can easily contact Elimold’s project management department.
Co-design and manufacturing
We understand that co-design services with our customers can improve the design or functionality of a product. Therefore, our team of engineers uses MAGMAsoft® flow simulation software to efficiently design each die casting mold. Considering the entire production process of the robot pressing the part, we will analyze die casting mold filling, casting process, solidification, thermal stress/warping and other potential quality defects, which will be crucial to control the quality of the part. Therefore, the experience we have gained in the field of die casting, the use of special simulation software and the design activities carried out together with customers enable the Elimold team to design and manufacture high-performance robotic die casting production molds featuring innovative technological solutions.
Your trusted partner for robot die casting
Elimold uses advanced computer technology in robotic die casting parts manufacturing to create your custom die castings, providing you with the highest quality, most precise parts. If you have strict specifications and needs for the robotic application die castings you want to manufacture. You need a die casting manufacturer that follows the best practices for high-precision die casting parts.
We are committed to understanding and meeting your needs in order to provide you with the quality robotic industry parts you need, on budget, and with tangible results in no time. We have been providing our customers with high-quality robotic die casting products for many years, and now we will help you too. That’s because your needs are important to Elimold, and as your partner in robotic application die casting, we are here to help you.
Request Your Free Robot Die Casting Quote Today
After receiving your drawings, our engineers will analyze your custom Robot Die Casting parts right away. We actively work with you to clarify all details before providing a quote that is both economical and accurate.
Advantages of Robot Die Casting Parts Contract Manufacturing
We provide custom robotic die casting parts contract manufacturing services to our customers to help produce robotic components for use in different environments. No matter what type of robotic product you produce, you will appreciate our excellent contract die casting manufacturing capabilities. We can provide custom services and produce high-quality die casting parts for robotic manufacturing companies of different sizes.Because, Elimold is committed to providing the most seamless die casting manufacturing process possible for our robotic manufacturer customers in a variety of industries. Our team has decades of metal die casting manufacturing expertise and can meet all of your design, budget and schedule requirements. From initial negotiations to final completion, we will facilitate your entire project, ensuring that you receive the components you need when you need them. Whether you are looking for a robotic die casting parts manufacturer that can meet your short production schedule or can stay on top of the latest technological advancements, Elimold can meet all of your project needs. Our quality assurance ensures that the products you receive meet or exceed all applicable industry standards and quality requirements.
Die Casting Services for Robotics
Have you ever encountered an angry customer because your robot malfunctioned? It is unacceptable for robotic equipment to malfunction. Manufacturers in industries such as automotive, medical, and more cannot risk harming consumers due to a malfunctioning process. Automated systems do more than just perform tasks. They need to do so without any possibility of error. That’s why you need to work with a parts manufacturer you can trust.
Die Casting Services for Robotics is one of the most rewarding production methods. The right alloys offer durability comparable to heavy steel, and the production cost is low compared to the value you receive. If you are a robotics company looking for a parts manufacturer, work with a die casting company like us who has many years of experience in making high-quality parts!
Thin Wall Castings
The most important advantage of the thin wall die casting process is the ability to create lighter weight, lower cost and higher strength to weight ratio parts for robotic applications. With our many years of expertise in thin wall castings and using our proprietary process control software and state-of-the-art simulation technology, we can produce thin wall castings less than 2 mm in alloy die casting. Our expertise in thin wall castings was developed for pressure resistant robotic applications that require higher strength and surface integrity at a fraction of the weight of the casting.
Tube casting solutions for robotic applications
We offer tube casting solutions with great design freedom and can cast highly complex design geometries in series production, including complex undercuts and internal channels. Inserts can be cast into parts. Hollow tubes, threaded inserts for filling bosses, engine liners, loose parts and cast-in tubes. It offers several advantages over conventional die casting methods. Elimination of machining steps No leakage in high pressure channels (porosity issues) Convert sand casting processes to HPDC.
Testing and Quality Control
To produce die-cast parts for the high-tech robotics industry, modern die-casting manufacturers must conduct rigorous product testing and quality control operations. Complete quality control measures help ensure that the parts produced meet the required part specifications. Elimold’s quality control starts with the mold size. Before the robot parts are die-cast, we will use CMM to check the critical dimensions in the mold cavity. This will ensure the dimensions of the die-cast parts. After die-casting, depending on the end use of the part and the customer’s requirements, we will check the size, strength, porosity, etc. A full set of inspection documents and material certification will be sent to the customer with the goods. Relying on our services, you can achieve a leaner, more flexible and more cost-effective manufacturing process for robotic products.
Trust our strict quality control
Robotic products are designed with great structural precision, housings and casings need thin walls, gears need fine teeth, and the skeletons that support them need to be strong. Even minor errors can cause these parts to break or slip during operation, resulting in production delays or even injuries. That’s why we have quality control standards and procedures in place at every step of the robotic parts casting process.
Ingot Testing
Each ingot and alloy is tested before use to ensure maximum strength and durability for your robotic components.
Sand Mold Testing
Both green sand molding and self-hardening molding require a delicate balance of sand, clay, and other materials. Each batch is precisely tested.
X-Ray Inspection
After molding, we can use X-ray inspection tools to ensure there are no air pockets or defects in the most critical robotic parts and components to protect the components.
Low Phosphatidyl Iodide
For automation and robotics that involve water, oil, or harsh chemicals, corrosion resistance and liquid penetration testing (LPI) are a must.
Dimensional Inspection
Every product produced is machined and measured to your specifications to provide the necessary and ideal parts for your project.
Robotic Die Casting Material Options
Each metal used in robotic die casting has characteristics and benefits that make it suitable for specific robotic applications. Common materials we use for robotic die casting include the following.
- Aluminum
- Steel
- Zinc
- Magnesium
- Copper
- Tin
- Lead
Surface Finishing for Robotic Die Castings
Elimold offers a range of surface treatments for robotic die castings to improve appearance, surface roughness, hardness and chemical resistance. By choosing the right surface treatment, you can improve the performance, durability and aesthetics of your parts, ensuring they meet both functional and cosmetic requirements. Streamline your process with our full range of finishing solutions.
- Standard (As-Cast)
- Bead Blasted
- Anodized (Type ll Or Type lll)
- Powder Coating
- Wet Painting
- Plating
- Chemical Film
- Media Tumbled
- Custom
Secondary Services
In addition to the primary operation of robotic die castings, we also offer a full range of post-processing services. Our secondary in-house operations include.
- Finishing
- Grinding
- Drilling
- Tapping
- CNC Machining
- Embedding
- Welding
- Brazing
Components manufactured for robotic applications
Robots are used to improve operations and streamline production across multiple industries, including food processing, supply chain, healthcare, manufacturing, and more. We can custom manufacture die cast parts and components for a variety of robotics.
- Automotive robot
- Automated stacker
- Automated Welding
- Automation systems
- Automated handling system
- Automated palletizing system
- Autonomous painting robot
- Automated pallet conveyor systems
- Automatic delivery robot
- Robotic grippers
- Extrusion robot arms
- Automated guided vehicle parts
- Autonomous mobile robot parts
- Surgical robot parts
- Robotic housings and fixtures
- Intelligent humanoid robot parts
- Housings, housings and component covers
- Chassis, brackets and housings
- Springs
- Gears
- Axles
- Motor housings
- Wires
- Bushings
- Fasteners
- Levers
- Lightweight metal panels and housings
Customers We Serve
The versatility and high production potential of die-cast parts make them suitable for robotic applications in a variety of industries. Robotic die-cast parts that are small to medium in size and have complex functions are often well suited to the process.
- Robotics-as-a-service providers (RaaS)
- Robotics OEM replacement part manufacturers
- Assembly plants
- Autonomous robots
- Medical automation and robotic companies
- Automobile engineers
- Prosthetics
- Foundry and forging robots
- Industrial manufacturing
- CNC robotics
- Aerospace bots
- Industrial processing and assembly line engineers
- Robot engineers and design experts
- Custom end-effector manufacturers
- Automobile servicing and diagnostic centers
- Engineering and construction companies
- Rocket production companies
- satellite production companies
Ready to start your next robotic die casting project?
Start your next project by uploading your CAD file and requesting a quote. You will receive a free design guide and job pricing information within a few hours to maximize project efficiency. Our dedicated customer support will guide you and your team through a lot of collaborative communication to help you turn your product into reality.