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Communications Die Casting

Elimold provides die casting solutions for various communication application manufacturing. We design and produce custom die casting parts for new communication equipment. With our innovative and latest production methods, we can provide different communication castings, from fiber optic transceivers to satellite communications. Contact us now for a free quote.

A New Dimension in Die Casting Technology for Communications Equipment Castings

Elimold is a custom job shop that produces precision communications equipment castings using the die casting process. All castings are trimmed, machined, and finished to customer specifications. Through our experienced staff, Elimold provides engineering services from design concept, prototyping, tooling, and production, to machining and metal finishing to complete assembly.
Elimold’s full-service capabilities make us your one-stop die casting supplier. We will serve as the single party for everything from initial design assistance to precision machining, metal finishing, and final assembly.

Custom manufacturing of die casting parts related to telecommunication equipment
Aluminum die casting communication controller housing

Elimold's Communications Equipment Die Casting Capabilities

Many companies in the communications industry choose to work with Elimold for their die casting part needs. We provide high-quality die casting services for a wide range of applications in the communications industry. Our well-trained and well-equipped team can manage the entire die casting process of the part from the initial design of the project to machining, finishing and final shipment.
We can produce lightweight and complex die castings in a variety of alloys for a variety of communications applications. Our facility is equipped with an in-house CNC machining center with tolerance capabilities within +/- 0.00025 inches. Depending on your specific needs, we can provide additional processes including coating, annealing, testing, inspection and product assembly. With Elimold, you can trust us to produce communications equipment die casting parts to your exact specifications and provide excellent customer service throughout the process.

Custom Communications Die Casting Production

At Elimold, our die casting processes for the communications industry are engineered to produce complex products with intricate geometries without compromising quality, turnaround, repeatability and durability. Our specialized communications industry die casting services are one of the most cost-effective methods to produce high-fidelity, low- to medium-volume metal parts with tight tolerances, a smooth surface finish and high dimensional accuracy. With over a decade of experience, we are able to fully utilize the capabilities of our machines, which range from 80 tons to 3600 tons. Small batches of as few as 50 to 1000 units are possible, while operations are extremely scalable, enabling production of up to 1,000,000 parts at a lower unit cost. Our die casting services are highly reliable and cover a range of operations from mold making, component casting, machining, polishing to other finishing options.

Communications equipment die casting service

Casting services we offer include

If you have a complex communications equipment part design, Elimold can help you turn it into reality. With the right equipment, strong technical knowledge and a focus on quality. From tool design to finishing to shipping, Elimold ensures that every communications die casting project is completed to a high standard and your order is delivered on time every time.

Aluminum alloy communication die casting base station housing.avif

Sand Casting

Sand Casting is a traditional casting process that uses sand as the main modeling material to make molds. Gravity casting is generally used for sand molds, and low-pressure casting, centrifugal casting and other processes can also be used when there are special requirements. Sand casting has a wide range of adaptability, small pieces, large pieces, simple pieces, complex pieces, single pieces, and large quantities can be used.
Communication network aluminum die casting base station housing.avif

Permanent Mold Casting

Permanent Mold Casting have a long life and high production efficiency, not only have good dimensional accuracy and smooth surface, but also have higher strength than sand castings and are less likely to be damaged when the same molten metal is poured. Therefore, in the mass production of medium and small non-ferrous metal castings, as long as the melting point of the casting material is not too high, metal casting is generally preferred.
Custom die casting electrical enclosures and cabinets for the communications industry.avif

Investment Casting

The biggest advantage of investment casting is that because investment castings have high dimensional accuracy and surface finish, they can reduce machining work, but leave a little machining allowance on the parts with higher requirements. It can be seen that the use of investment casting method can save a lot of machine tool equipment and processing man-hours, and greatly save metal raw materials.
Custom OEM Communication Base Heat Sink Die Casting.avif

Lost Foam Casting

Lost foam casting is to combine paraffin wax or foam models similar to the casting size and shape into model clusters. After brushing and drying refractory coatings, they are buried in dry quartz sand for vibration modeling, and poured under negative pressure to gasify the model. , The liquid metal occupies the position of the model and forms a new casting method after solidification and cooling.
Customi Aluminum Die Casting Telecom Communication Test Equipment Parts.avif

Die Casting

Die casting is a metal casting process, which is characterized by applying high pressure to the molten metal using the cavity of the mold. Molds are usually made of higher-strength alloys, and this process is somewhat similar to injection molding. Most die castings are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys.
Die cast aluminum communication equipment housing.avif

Centrifugal Casting

Centrifugal Casting is a technique and method of injecting liquid metal into a high-speed rotating mold, so that the liquid metal is centrifugal motion to fill the mold and form a casting. Due to the centrifugal movement, the liquid metal can fill the mold well in the radial direction and form the free surface of the casting; it affects the crystallization process of the metal, thereby improving the mechanical and physical properties of the casting.
Heavy duty die cast housings for communications equipment.avif

Low Pressure Casting

Low Pressure Casting means that the mold is generally placed above a sealed crucible, and compressed air is introduced into the crucible to cause a low pressure (0.06~0.15MPa) on the surface of the molten metal, so that the molten metal rises from the riser pipe to fill the mold and control Solidified casting method. This casting method has good feeding and dense structure, easy to cast large thin-walled complex castings, no risers, and a metal recovery rate of 95%. No pollution, easy to realize automation.
High precision die casting 5G base station communication station housing.avif

Vacuum Casting

Vacuum Casting is a casting process in which metal is smelted, poured and crystallized in a vacuum chamber. Vacuum casting can minimize the gas content in the metal and prevent metal oxidation. This method can produce very demanding special alloy steel castings and extremely easily oxidized titanium alloy castings.

Casting Capabilities

  • Part weight: >=0.02 kg, <=12 kg
  • Minimum part size: 17 × 4 mm
  • Maximum part size: 300 × 650 mm
  • Wall thickness: >=0.8 mm, <=12.7 mm
  • Mold life: replacement free of charge
OEM custom die casting communication equipment cavity

Materials

  • Aluminum
  • Steel
  • Zinc
  • Magnesium
  • Copper

Post Processing Options

  • Heat treatment, vaccum impregnation
  • Machining and polishing process
  • Part marking on request
  • Cleaning, deburring, trimming
  • Other finishing
Waterproof outdoor die casting 5G communication terminal base station housing

Unparalleled Collaborative Engineering Support

We understand the importance of optimizing die casting designs. Our team of experienced engineers is ready to work with you to provide support and guidance to ensure your parts perform at their best while minimizing production costs. Our engineering support includes:

  • DFM and Producibility Processes
  • Material Selection Guidance
  • Mold Design and Development
  • Technical Support and Commissioning

Unwavering Commitment to Quality

At Elimold, we maintain a strict quality control system throughout our die casting operations to ensure your products meet the highest industry standards. Our commitment to quality is reflected in the following:

  • Our aluminum castings are ISO 9001:2015 certified
  • Ongoing internal and external audits
  • High-precision testing equipment
  • Continuous improvements to improve quality and efficiency
Professional OEM die casting communication equipment aluminum housing parts

Communications industry parts and components we can produce

  • Telecommunication Parts and Components
  • Satellite Communication Parts and Components
  • Switching Devices & Equipment
  • Wireless Device Parts and Components
  • Multimedia Interfaced Parts and Components
  • Transmission Equipment Parts and Components
  • RF Parts and Components
  • Bluetooth Parts and Components
  • GPS Parts and Components
  • And more

Why choose Elimold for custom communication equipment die castings

  • Reliability: Our die-cast components for communications equipment offer durability and reliability, ensuring consistent performance in challenging communications environments.
  • Custom: We provide custom die-cast solutions to meet specific communications application requirements, offering flexibility in design and functionality.
  • Cost-effectiveness: Our efficient manufacturing processes deliver cost-effective solutions, helping communications companies meet budget constraints without compromising quality.
  • Fast Turnaround: With a streamlined production workflow, we offer fast turnaround times to meet tight project deadlines and minimize downtime for communications infrastructure deployments.
  • Compliance: Our die-cast components comply with industry standards and regulations, ensuring compatibility, interoperability, and compliance with communications industry requirements and certifications.
  • Innovation: We continuously innovate and invest in R&D to develop cutting-edge solutions that meet the ever-changing needs and challenges of the communications industry.
  • Technical Support: We provide comprehensive technical support and expertise to assist customers with product development, design optimization, and troubleshooting.
  • Environmental Sustainability: Our die-cast components are recyclable and environmentally friendly, supporting sustainable practices and reducing the carbon footprint of communications infrastructure.

Are you ready to start your next communication equipment die casting parts project?

If you have any questions or need any engineering support, please feel free to contact us. Elimold aims to provide customers with the best solutions.

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