Heavy Component Machining
Elimold provides heavy component machining services for a wide range of industries. From prototype production to mid-volume production. Our in-house facility has high-capacity machining tools and equipment that can withstand the rigors of heavy component machining. Our experienced team of engineers and machinists will ensure that each complex and oversized component is manufactured with the highest precision while meeting tolerance requirements and consistently achieving high-quality results. Contact us now for a free instant quote.
Heavy Machining Services for Many Industries
Elimold provides world-class heavy parts machining services to customers across a wide range of industries. We have been driven by a strong team of professional machinists and engineers, continuous investment in the latest technology equipment and consistent efficiency and quality in our in-house facility. All of our projects are carefully planned and monitored to ensure the highest quality results are delivered on time and on budget.
With our in-house facility’s extensive heavy CNC machining capabilities, we have become a leading supplier of quality heavy parts and prefabricated components. Our facility is equipped with large rotary lathes, heavy CNC drill presses and machining centers to meet the needs of our global customers, allowing us to handle very large workpieces weighing up to 250 tons. Our machining equipment is located in elevated areas with lifting capabilities, allowing us to safely handle heavy workpieces. In addition, we have a full range of additional capabilities, from design engineering to product assembly, finishing and everything in between, to meet your production part or project needs. Our skilled team is known for their superb craftsmanship and meticulous attention to detail on every machining project. Elimold has earned the trust of heavy industry with a tradition of excellence and commitment to quality. We have the expertise and precision required to accomplish the most challenging tasks. In addition to our extensive experience, we also have the passion and innovative spirit to continue to achieve outstanding results for our clients.
Our Service Capabilities
One of the things that sets Elimold apart from our competitors is our ability to provide additional services that many heavy industrial customers cannot live without. We provide the highest quality parts and services to heavy industry using a variety of machining processes. Our extensive knowledge base will ensure that your parts and manufacturing meet all of their OEM specifications. Technology has achieved savings through reduced setup and cycle times, improved quality, consistency, and maximum throughput.
We are able to machine parts up to 180″ x 90″ on CNC controlled equipment and 336″ x 110″ on manually driven machinery. We also have large CNC turning capabilities up to 90″ in diameter. Our state-of-the-art facility is equipped with overhead heavy lift equipment capable of moving parts weighing up to 30,000 lbs. Tolerances can easily be achieved to ±.0005″, and all inspections are performed using the most accurate measuring equipment available today. Our equipment is ISO compliant and is able to comply with relevant industry standards. Our leading large part machining capabilities consistently meet the challenges of our customers.
In-House Heavy Part Machining Facility
Our heavy part machining team has the expertise and extensive experience to solve the most complex parts and machining challenges. Elimold’s heavy CNC machining capabilities, facilities and equipment are unmatched. Every year, we reinvest in new equipment so your largest components are manufactured with the latest technology.
- 50,000 sq. ft.
- Climate controlled
- Cranes to 250 ton
- Expandable to 200,000 sq. ft.
- On-site rail spur
Market-Leading Equipment for Heavy Component Machining
In addition to specialized tools and large CNC machine centers, moving raw materials and fixtures around the shop can be challenging. Therefore, Elimold has more than 100 overhead cranes to ensure that part transportation is as safe and efficient as possible. In addition to traditional methods of moving parts and fixtures, Elimold uses 6 Palletech systems that allow one operator to efficiently operate multiple machine centers simultaneously.
Not all manufacturers can build high-quality heavy products. With over 400,000 square feet of machining space in our in-house facility, Elimold has the facilities and proven technology required for heavy machining. Machining large parts presents some unique challenges and generally requires a higher level of planning than machining smaller parts. These projects require specific tools, equipment and processes, as well as personnel with the skills and expertise required to handle such large structures.
Contact us today to discuss your project
If you want to work with us, please don’t hesitate to contact us today. Request a quote for Heavy Component and specific projects and one of our experts will reach out to you shortly.
Large Parts Machining Equipment and Process Types
Our heavy component manufacturing services cover a variety of processes, including milling, turning and grinding. From large components to complex heavy assembly parts, we have the expertise and technology to manufacture custom heavy components with exceptional accuracy and precision. No matter what type of custom heavy machinery part you need, our experienced team can produce high-quality parts to your exact specifications.
Horizontal and CNC Boring
Our CNC boring machines enlarge an existing drilled hole to a specific diameter. It delivers accurate results, so it’s the most preferred drilling method. We specialize in horizontal boring machines, which can drill on large format pieces while reducing tool deflection.
Planer and CNC Vertical Milling
Planer mills are suitable for long straight cuts or cuts requiring different angles. It has the same cuts as lathes but is more linear than helical. Furthermore, the milling head can remove significant quantities of materials quickly and easily.
As for CNC Vertical Milling, computer numerically controlled vertical milling machines with vertically oriented tooling are used. These are smaller but can produce components for industrial projects, such as complex curved and box-type parts.
Horizontal, Vertical, and CNC Turning
Horizontal turning is prominent in many industries and uses a horizontal spindle with different tools mounted on the sides, allowing it to cut across a workpiece efficiently. It also uses flexible and longer beds, which is suitable for longer objects.
Meanwhile, vertical turning is similar to horizontal turning machines, but the configuration and shape differ where the headstock is on the floor. This configuration makes it ideal for machining large, short, and heavy objects.
Manufacturing Engineering Services
Elimold has a team of mechanical engineers who provide product design, product support, and manufacturing engineering services to our customers. Elimold’s engineers use the latest 3D CAD software to perform manufacturability analysis to ensure that products meet dimensional, tolerance, and fit requirements before production. We use a variety of CAM tools to support the machining and forming of parts as well as complex machining work. If needed, the company can perform in-house FEA analysis to ensure the structural integrity of products under load, and our team of engineers can also provide reverse engineering services. Most importantly, Elimold’s team of engineers have field support and manufacturing experience, which helps them better understand the needs of our external and internal customers.
Assembly and Testing Services
Elimold’s in-house CNC machining facility has a spacious assembly shop for final inspection, assembly and testing of mechanical equipment components. This ensures that all components and subassemblies are assembled and functioning properly before shipment. Our assembly team is experienced in assembling and testing a variety of heavy components. And our team of project engineers and field service technicians can take care of the final installation of customer-related products. Elimold’s service office in Shenzhen, China provides 24/7 engineering support for all customer products.
Trusted Partner for Heavy Machinery and Industrial Projects
Innovative solutions to meet your specific needs. Whether you want to increase efficiency, improve performance or reduce downtime, our team will work closely with you to custom a solution to your project needs. With our collaborative approach and technical expertise, we can help you overcome challenges and achieve your production goals.
Heavy industry trusts Elimold with a tradition of excellence and commitment to quality. We have the expertise and precision required to complete the most demanding jobs. In addition to our wealth of experience, we still have a lot of passion and innovation to provide excellent service to our customers. Elimold is committed to providing high-quality products. Our machinery and parts are not only well-designed, but also strive for perfection.
The long-term partner support you need
Heavy machining is always a challenge for us, and we must fully utilize the potential of our first-class machinery and the skills of our employees. We often use heavy machining processes to produce parts for steam turbines and other power generation equipment. We are also ready to handle your orders at any time. And we understand the importance of responding quickly to proposals and quotations, and we also understand your desire for innovative solutions and advanced technologies. Our engineers pride themselves on being able to thoroughly solve problems and meet your needs. They are involved from the early stages of the design process to better understand the needs and requirements of the project, and ultimately provide efficient and cost-saving solutions that benefit both the customer and the company.
Why choose us for heavy machining?
- Improve product quality
- In-house engineering services
- Greater economies of scale
- Reduced manufacturing costs
- Lower cost per piece
- Managed logistics
- Shortened lead times with Just-in-Time (JIT) delivery and availability
- Greater economies of scale
Heavy Component CNC Machining Manufacturer
Elimold has high-capacity machining tools and equipment that can withstand the rigors of heavy component machining. Our experienced team of engineers and machinists will ensure that each complex and oversized component is manufactured with the highest precision while meeting tolerance requirements. When it comes to heavy component machining, quality is of the utmost importance. We are committed to ensuring consistent high-quality results through strict quality control and manufacturing processes.
Partner with Elimold for reliable custom manufacturing solutions that meet the stringent requirements of the heavy machinery and industrial fields. With our comprehensive capabilities, obsession with quality, and commitment to customer satisfaction, we are your trusted partner for all your heavy machinery and industrial manufacturing needs. With our strong machining capabilities, we are able to achieve the best results and help make your project a success. Contact us today to learn more about our services and discuss how we can support your next project.
Ready to start your next heavy parts machining project?
If you need heavy machinery parts that combine precision, durability, and custom engineering, Elimold has you covered. Contact us today to discuss your specific part needs, experience first-class heavy equipment CNC machining services, and get a free instant quote.
Strict Quality Control and Certification Standards
Elimold is an ISO 9001:2015 certified contract manufacturer that specializes in the quality and durability of machined parts for heavy equipment. With years of experience, we are able to provide superior product quality, competitive pricing, and excellent customer service.
In the heavy machinery and industrial sectors, quality is paramount, and reliability and performance are paramount. At Elimold, we implement stringent quality control measures to ensure that each component meets the highest quality and durability standards. From initial design to final inspection, we always adhere to strict quality standards to deliver components that exceed customer expectations and withstand the rigors of heavy-duty applications.
One of the key tools for product verification is our coordinate measuring machine (CMM). We use it every day to verify rapid prototypes and machined parts with complex geometries and tight tolerances. We currently have two Zeiss CMMs (MMZ G Large Bridge CMM and ACCURA II Bridge CMM), as well as a Leica AT901 Laser Tracker. Our quality assurance program is dedicated to ensuring that quality requirements are met by both our internal staff and customer expectations.
Material Options
We routinely machine a wide variety of materials, and our extensive experience enables us to work with our customers to provide material and processing solutions that shorten lead times and reduce total part costs. Elimold has an extensive and well-established supply chain that allows it to easily source materials commonly used for machining.
- Aluminum
- Alloy Steels
- Brass
- Bronze
- Carbon Steel
- Cast Iron
- Copper
- Iron
- Inconel
- Invar
- Magnesium
- Stainless Steel
- Steel
- Superalloys
- Tin
- Titanium
- Zinc
- ABS
- Actal
- Acrylic
- Nylon
- Polycarbonate
- Polyetheretherketone
- Polyethylene
- Polypropylene
- Polystyrene
- PTFE
- PVC
- Teflon®
- Delrin
- POM
- HDPE
- PSU
- PET
Post-Processing and Finishing Options
Once production components are CNC machined, they are subjected to one or more finishing processes to remove the any deformities and achieve tolerances. Some of the secondary operations and finishing processes offered:
- Deburring
- Grinding
- Sanding
- Polishing
- Blasting
- Tumbling
- Vibratory finishing
- Honing
- Lapping
- Heat treating
- Surface coating
- Anodizing
- Plating
- Painting
- Powder coating
- Passivation
- Laser marking
- Engraving
- Assembly
- Cleaning
Industries Served
Elimold manufactures high-quality precision-machined components for customers in a diverse range of industries:
- Mining & Mineral Industry
- Paper Industry
- Steel Fabrication Industries
- Power Plants
- Railroads / Railway Industry
- Packaging Manufacturing Industry
- Oil Refinery
- Aircraft Production Facilities
- Architectural Building
- Bridge Industry
- Chemical Plants
- Civil Engineering
- Construction Industry
- Energy Industry
- Food and Beverage Plants
- Gas Facilities
- Government Construction
- Hydro Industry
- Infrastructure
- Manufacturing Industry
- Marine Industry
- Municipality
- Pharmaceutical Industry
- Processing Industry
- Structural Industry
- Transportation Industry
Other CNC Machining Services
Our dedication to custom manufacturing services and years of experience ensure that we consistently deliver uncompromising quality for every machined part or fabricated piece. We have a modern CNC machining shop capable of handling projects of all sizes. These capabilities not only allow us to meet our clients’ stringent productivity requirements, but also to accommodate nearly any design need, making Elimold a one-stop resource for businesses around the world.
CNC Milling
CNC Turning
3 Axis CNC Machining
4 Axis CNC Machining
5 Axis CNC Machining
CNC Prototypes
Wire EDM Machining
CNC Threading and Tapping
CNC High-Speed Drilling
Swiss Machining Service
CNC Routing Service
CNC Grinding Service
One-Stop Machining
No need to shop around for all your machining tasks; Elimold has you covered. Our CNC horizontal boring mills can machine cylinders up to 15 feet (5 meters) in diameter and offer milling, boring, drilling and threading capabilities. We also offer vertical boring mills with 360-degree rotating tables, and for sheet metal bending, we have both vertical and horizontal press brakes, including the largest single-ram press brake in North America. Our facility features a 250-ton crane capacity, 25-foot (8-meter) doors and trackside access, allowing us to manufacture large components from start to finish.
When we were founded many years ago, Elimold set out to become a global leader in machining, with the most advanced and versatile equipment. To achieve this goal, Elimold has grown into one of the largest and most sophisticated contract manufacturing companies in the world. With the support of a team of professionals in each area of manufacturing at Elimold’s in-house facility, we can truly provide a one-stop service for the most challenging projects of today and tomorrow.
Turnkey Supply and Project Management
Whether you are designing equipment to improve internal processes or revolutionize an entire industry, successful product realization requires juggling multiple tasks. You may not be able to juggle other tasks or even complete them. Elimold provides turnkey project management to help you complete your design from concept to final. The finished product will meet the relevant requirements and be delivered on time and within budget. When working with Elimold, our experienced project supervisors will oversee the entire project on your behalf. We can handle all aspects of the project, from planning and procurement to manufacturing and validation. Our area of expertise is turnkey machining solutions for large components, and we have full production capabilities. If the product requires custom tooling to be produced efficiently, we also provide services for that. Our in-house programmers can design, manufacture or procure everything you need for a turnkey machine tool project. To get your project started smoothly, give us a call. Our team will be happy to discuss your needs with you in more detail.
Request Your Free Heavy Component Machining Quote Today
After receiving your drawings, our engineers will analyze your custom Heavy Component Machining parts right away. We actively work with you to clarify all details before providing a quote that is both economical and accurate.