Heavy Component Machining
We have large-capacity machining tools and equipment that can withstand the rigors of heavy component machining. Our team of experienced engineers and machinists will ensure each complex and oversized part is fabricated with the highest precision while following tolerance requirements.
Large & Heavy Machining Services for Many Industries
Since opening, Elimold has provided world-class large part machining services to clients across a wide range of industries. A strong team of dedicated machinists, continued investment in the latest technology equipment, and consistent performance have driven us on a path of steady growth. All of our projects are carefully planned and monitored to ensure the highest quality results, on time and on budget.
With our heavy component CNC machining capabilities, we are a leading supplier of quality machined heavy parts and fabricated parts. Our facility is equipped with large swing lathes, heavy CNC drills, and machining centers to meet the needs of clients around the world, allowing us to handle oversized workpieces weighing up to 250 tons. Our machining equipment is located in elevated areas with lifting capabilities, allowing us to safely handle heavy workpieces. We have a team of skilled machinists who are known for their superb craftsmanship and meticulous attention to detail in every machining project.
In addition, we have a comprehensive range of additional capabilities, from design engineering to product assembly, finishing, and everything in between, to meet your production part or project needs. Elimold has earned the trust of heavy industry with a tradition of excellence and commitment to quality. We have the expertise and precision needed to complete the toughest jobs. But in addition to our wealth of experience, we still have enough youthful enthusiasm and innovative spirit to continue to achieve great things for our customers.
Our Service Capabilities
One of the things that sets Elimold apart from our competitors is our ability to provide additional services that many heavy industrial customers cannot live without. We provide the highest quality parts and services to heavy industry using a variety of machining processes. Our extensive knowledge base will ensure that your parts and manufacturing meet all of their OEM specifications. Technology has achieved savings through reduced setup and cycle times, improved quality, consistency, and maximum throughput.
We are able to machine parts up to 180″ x 90″ on CNC controlled equipment and 336″ x 110″ on manually driven machinery. We also have large CNC turning capabilities up to 90″ in diameter. Our state-of-the-art facility is equipped with overhead heavy lift equipment capable of moving parts weighing up to 30,000 lbs. Tolerances can easily be achieved to ±.0005″, and all inspections are performed using the most accurate measuring equipment available today. Our equipment is ISO compliant and is able to comply with relevant industry standards. Our leading large part machining capabilities consistently meet the challenges of our customers.
Quality Assurance
One of the workhorses essential to product validation is our coordinate measuring machine (CMM). We use it every day to validate rapid prototypes and machined parts with complex geometries and tight tolerances.
We currently have several Zeiss CMMs – MMZ G Bridge CMM and ACCURA II Bridge CMM, as well as several laser trackers Leica AT901.
Our quality assurance program is focused on ensuring that quality requirements are met for both our internal staff and our customers.
The long-term partner support you need
We recognize the importance of quick response to proposals and quotes, as well as your desire for innovative solutions and advanced technologies. Our engineers pride themselves on thoroughly problem-solving to meet your needs. They get involved in the early stages of design to better understand the needs and requirements of the project, resulting in effective, cost-saving solutions that benefit both the client and the company.
Why choose us for heavy machining?
- Improve product quality
- In-house engineering services
- Greater economies of scale
- Reduced manufacturing costs
- Lower cost per piece
- Managed logistics
- Shortened lead times with Just-in-Time (JIT) delivery and availability
- Greater economies of scale
Large Part Machining Team and Facilities
Our large part machining team has the expertise and drive to solve the most complex part and machining challenges.
Our Team
We have a dedicated project management team and experienced quality team, able to undertake everything from simple heavy-duty projects to comprehensive projects requiring high levels of welding qualifications and quality documentation. With a team of highly qualified precision machinists, Elimold can provide a complete supply solution.
Horizontal and CNC Boring
Our CNC boring machines enlarge an existing drilled hole to a specific diameter. It delivers accurate results, so it’s the most preferred drilling method. We specialize in horizontal boring machines, which can drill on large format pieces while reducing tool deflection.
Horizontal, Vertical, and CNC Turning
Horizontal turning is prominent in many industries and uses a horizontal spindle with different tools mounted on the sides, allowing it to cut across a workpiece efficiently. It also uses flexible and longer beds, which is suitable for longer objects.
Meanwhile, vertical turning is similar to horizontal turning machines, but the configuration and shape differ where the headstock is on the floor. This configuration makes it ideal for machining large, short, and heavy objects.
Planer and CNC Vertical Milling
Planer mills are suitable for long straight cuts or cuts requiring different angles. It has the same cuts as lathes but is more linear than helical. Furthermore, the milling head can remove significant quantities of materials quickly and easily.
As for CNC Vertical Milling, computer numerically controlled vertical milling machines with vertically oriented tooling are used. These are smaller but can produce components for industrial projects, such as complex curved and box-type parts.
Typical Applications for Heavy Component Machining
Since we are able to manufacture high-quality parts for a variety of applications in some of the most demanding industries, the following are typical applications we have worked on:
- We can produce machines and vehicles for agricultural purposes, such as plows and irrigation systems.
- We support the mining industry by fabricating durable, heavy components like trucks and tractors.
- Construction areas have demanding and harsh environments that require robust equipment like cranes, bulldozers, and excavators.
- Our experience in heavy component machining allows us to produce highly accurate and precise components for the Energy sector, such as turbines and generators.
Material
aluminum, armor plate, brass, bronze, chromium, copper, gammalloy, Hastelloy, Incoloy, Inconel, Invar, manganese, Monel, nickel, Nitralloy, powdered metals, stainless steel, Stellite, titanium, Waspaloy, and many other superalloys
Industries Served
Elimold manufactures high-quality precision-machined components for customers in a diverse range of industries:
- Mining & Mineral Industry
- Paper Industry
- Steel Fabrication Industries
- Power Plants
- Railroads / Railway Industry
- Packaging Manufacturing Industry
- Oil Refinery
- Aircraft Production Facilities
- Architectural Building
- Bridge Industry
- Chemical Plants
- Civil Engineering
- Construction Industry
- Water Purification Industry
- Energy Industry
- Food and Beverage Plants
- Gas Facilities
- Government Construction
- Hydro Industry
- Infrastructure
- Manufacturing Industry
- Marine Industry
- Municipality
- Pharmaceutical Industry
- Processing Industry
- Structural Industry
- Transportation Industry
Get custom heavy-duty machined components
Whether you need a custom large part or a specific heavy-duty component project, our engineering team can help you design and manufacture a custom part that optimizes performance. Whether you want to learn more or are ready to get a quote, we are here to help. Contact us today.