Gear Die Casting
Elimold provides one-stop gear die casting production solutions. We use advanced equipment and technology, strictly follow ISO9001/IATF16949 quality standards, to meet your diverse and high-precision customization needs. No matter how complex your project is, Elimold can provide you with efficient and high-quality services and bring you satisfactory results. Contact us now for a free instant quote.
Gear Die Casting Manufacturer
Elimold’s expert gear die casting engineering is among the best in the industry. With a passion for innovation and best practices in gear die casting production, we will work with you to turn your gear design into reality. We will work with you to produce the highest quality gear components to meet your needs by utilizing cutting-edge solutions that meet your gear die casting needs, goals, timelines, and cost requirements.
At Elimold’s in-house die casting facility, we have wisely invested in cutting-edge machinery and equipment, high-tech robotics, dynamic automation technology, and our experienced team. The result is high-quality, precision die-cast gear components. With our advanced equipment and experienced team, we are able to reliably produce large quantities of components and deliver them on time, ensuring that our customers experience no downtime. Therefore, whether you need conventional gears or new innovative gear products, we are always committed to providing innovative, reliable solutions and look forward to the opportunity to work with you. Elimold will take your project entrustment very seriously and perform its duties with excellence and confidentiality. Elimold adheres to the highest ethical standards and acts with integrity, consistency, and honesty.
Gear Die Casting Manufacturing Plant Capabilities
Elimold has a diversified gear die casting plant that can provide a single-source supplier of gear casting, machining and coating mechanical parts for OEM in various industries. We have a 12,000 square foot dedicated gear die casting production workshop, and the precision die casting factory has a modern and efficient production base of more than 70,000 square feet. And the workshop has a wide variety of die casting machines and CNC machine tools. Therefore, we are able to complete the most critical tasks and manufacture high-quality gear castings of various materials for the gear manufacturing industry, and the finished product weight can reach thousands of pounds. We are a comprehensive gear foundry. From mold design, casting to inspection and testing, we can operate independently to meet your different needs! Here, you can enjoy one-stop service. You only need to provide drawings, and we will customize exclusive products for you according to your material and size requirements.
Precision Gear Component Production Capabilities
Customers who work with us get competitively priced gear die castings. Customers expect us to deliver these parts on time and without defects. Elimold’s gear die casting manufacturing shop specializes in small batch production, and most production batches have less than 5,000 gear parts. Our typical production order quantity ranges from 300 parts to 5,000 parts. Some gear parts are produced at a rate of 100 parts per day, while others are 1,000 parts per day. We usually ship orders of 5,000 or more gear parts within 4 weeks (usually less than 2 weeks). In addition, most customers who usually work with Elimold require us to produce and deliver gear die castings that are ready to install. Therefore, in many cases, we can add value to our customers’ products, including CNC machining, powder coating, painting, electroplating, or assembly and packaging.
High Quality Gear Die Casting Components Supplier
Elimiold has an experienced team of engineers and foundry personnel, and is familiar with a variety of gear designs, ensuring that all chemical and mechanical requirements of your parts are met, and all necessary destructive and non-destructive testing is carried out in a timely manner. Therefore, we are able to meet the needs of various customers. In addition, we are able to integrate the supply chain and increase the flexibility of our manufacturing capabilities. This will enable us to shorten the lead time of standard product orders while increasing the flexibility of our engineering services. If you are looking for a reliable gear casting partner, Elimold will be happy to serve you. We are committed to providing solutions to improve your operational efficiency and productivity.
Casting Methods for Gears
We can provide a variety of gear casting processes and independent CNC machining workshops. We are able to produce all kinds of gear products. According to your different products and needs, we provide different gear casting processes and solutions.
Sand Casting
Investment Casting
Die Casting
Low Pressure Casting
Permanent Mold Casting
Lost Foam Casting
Centrifugal Casting
Vacuum Casting
Squeeze die casting
One-stop gear die-casting solution
Elimold is a comprehensive foundry company in China that integrates molds, casting, machining, heat treatment, post-processing and product testing, dedicated to solving customers’ casting problems in an all-round way. Our professional facilities provide you with a one-stop gear die-casting solution. In addition to gear die-casting equipment, we also provide in-house rapid prototyping, die-casting molds, CNC machining and various surface treatment services. We have a professional team that includes 12 skilled engineers, scientists, technicians and 150 manufacturing personnel. Our experienced staff and engineers use their expertise in the field to provide helpful suggestions for your die-casting gears. At Elimold, we ensure the production of high-quality die-cast gears in various sizes and shapes. We provide parts with beautiful appearance and long service life to meet the needs of various industries. The production process of die-cast gears uses advanced technology and high-quality materials. The entire production process is strictly monitored to ensure that you have a smooth operation throughout the production cycle. High quality, competitive cost and on-time delivery are our goals.
Our Foundry In-House Die Casting Tool Making Shop
To serve this competitive and cost-sensitive market and ensure that quality is not compromised during the production of high-volume gear castings, Elimold has developed an operational business model centered around cellular manufacturing, automation, and lean manufacturing initiatives, all designed to standardize, efficiently produce products, quickly change molds, eliminate waste, and remove non-value activities from our organization. To help address die casting tooling costs and enable gear die casting molds to be competitive, Elimold’s in-house die casting facility has its own tool making shop, making our landed costs very competitive with other die casting tool manufacturers when all relative costs are considered.
Gear Die Casting Mold Services
If your project requires die casting mold manufacturing services for metal gear parts, you have come to the right place! Elimold is a professional gear die casting manufacturer with an in-house first-class mold manufacturing shop, focusing on providing affordable and high-quality gear parts as well as die casting molds and assemblies to many industries around the world. We provide gear die casting molds and molded parts, including all finishing steps, surface treatment and assembly. With many years of experience, we are able to produce custom die-cast molded gear parts according to customer specifications, drawings or samples. Our advanced technology, highly skilled employees, high-quality molds and various die casting processes ensure that molded parts are of the highest quality and cost-effectiveness.
A strong technical team provides you with the best die-casting mold solutions
Based on experience, we will give you the appropriate product structure and thickness suggestions, assist you in modifying the drawings and die-casting blank drawings, and then provide detailed DFM analysis for your confirmation. Elimold’s engineering team can perform mold flow analysis, and design the most suitable runner system and mold structure based on the results of mold flow analysis to ensure the high quality of die-casting molds and products. In addition, our engineering team will organize a review meeting, where relevant engineers and technical directors will conduct a comprehensive feasibility assessment of product design, DFM analysis, mold flow analysis, mold structure, mold manufacturing, die-casting production, product CNC processing, surface treatment, packaging and delivery, etc., and feedback the review results to customers.
Are you ready to start your next gear die casting project?
Price is a big challenge in the die casting industry, especially for gear part die casting and tooling. Elimold works hard to make our services affordable to small manufacturers. We are proud to offer tooling prices that are only about 10% of our competitors. In addition, our parts prices are 10-20% lower than our competitors. Contact us now for a free instant quote.
From prototyping to production
Elimold draws on extensive manufacturing expertise to provide the best solutions for rapid prototyping and low-volume manufacturing needs. We often produce fully functional prototypes, as well as some non-functional prototypes for demonstration to potential investors, stakeholders and market testing groups. In addition, our reverse engineering capabilities can provide design analysis of existing gear parts, replicating components that have been produced elsewhere. And we can also analyze chemical and metallographic properties to identify the materials used and post-production processes. Once determined, we will consult with the customer to develop an effective production plan.
Deliver high-quality gear die castings to our customers faster
Elimold’s gear die casting services are dedicated to performance, durability, and efficiency. We are committed to manufacturing die-cast gears with optimal strength, thereby increasing the power and efficiency of the gears. Our gear die casting services are processed using machinery and tools tested with the latest technology and are produced at a fast speed. We use strict quality assurance measures, including high-precision measuring equipment, strict quality control procedures, and careful monitoring of the entire production process by process technicians and quality managers. Our top priority is to ensure consistency and ensure that high-quality and reliable gear components are produced every time. We ensure a high-quality production culture through continuous improvement. In addition, to avoid any shipping delays, we work with our customers to stock and warehouse surplus parts that are critical to the normal operation of the business. This way, even if there are unexpected problems with our production, you will not be affected.
Strict Quality Management
With excellent quality control measures and advanced quality assurance testing equipment, Elimold will provide you with first-class die-casting gears. Our quality management runs through procurement, design, production, inspection, each department has its own responsibilities, and each group has strict work processes and responsibilities. Starting from the raw materials, our production process is strictly recorded and monitored. This process runs through every stage of production: molds, waxing, material analysis, blanks, machining. Our workshop is equipped with the latest quality assurance (QA) testing equipment for quality control at every link in the die-casting gear production process. Our QA testing equipment includes X-ray detectors, cleanliness testers, Zeiss coordinate measuring machines (CMM), digital calipers, etc., which can ensure the quality of your gears from mold manufacturing to finishing. In addition, we also provide salt spray testing, strength and yield testing! We have passed ISO 9001, IATF16949, CE quality system certification. All products are produced according to the highest standards.
Gear Die Casting Material Options
- Abrasion Resistant Iron
- Aluminum (100, 700 & 800 Series)
- Aluminum-Copper (200 Series)
- Aluminum-Magnesium (500 Series)
- Aluminum-Silicon (300 Series)
- Aluminum-Silicon (400 Series)
- Austempered Ductile Iron
- Carbon Steels
- Cobalt-Base
- Compacted Graphite Iron
- Corrosion Resistant Iron & Steels
- Ductile & Grey Iron
- Heat Resistant Iron & Steels
- Malleable Iron
- Copper-Base Alloys
- High Copper
- Lead Low Alloy Steels
- Magnesium Malleable
- Iron Manganese Steels
- Mn/Al-Si Bronze + Cu-Ni Alloys
- Nickel Base
- Red/Yellow Brass/Tin-Bronze
- Superalloys
- Titanium
- Zinc-Base
Secondary Finishing Operations
- Drilling and CNC machining
- Shotblast finishing
- Vibratory and general polishing
- Electrostatic power coating
- Fluidize bed – nylon coating
- Painting
- Assembly
- Engineering and Design
- Heat Treatment
- Prototyping
- Rough Machining
- Surface Treatments
Industries and Applications Served
- Road Construction
- Soil Pipe
- Sanitary
- Radiator
- Valves
- Pipe Fittings
- Pressure Pipe
- Fittings
- Internal Combustion Engines and Turbines
- Generators
- Machine Tools
- Metalworking Machinery
- Construction Machinery and Equipment
- Mining Machinery Equipment
- Farm Machinery Equipment
- Oil Field Machinery Equipment
- Conveyors
- Conveying Equipment
- Art and Ornamental
- Specialized Industry Machinery
- Pumps and Compressors
- Gears and Power Transmission
- Computer and Office Equipment
- A/C and Heating Equipment
- Home Appliances
- Automobile, Light Truck, and SUV
- Trucks
- Buses
- Ship Building and Repair
- Railroad Equipment
Request Your Free Gear Die Casting Quote Today
After receiving your drawings, our engineers will analyze your custom Gear Die Casting parts right away. We actively work with you to clarify all details before providing a quote that is both economical and accurate.