Automotive Die Casting
Are you looking for a reliable and knowledgeable automotive die casting partner? Elimold is a leader in providing cost-effective automotive die casting solutions, with extensive experience working with manufacturing companies and design firms to produce custom automotive die casting parts that meet strict regulatory standards. With state-of-the-art technology, engineers, and certified equipment operators, we can help you find the perfect solution for your project quickly and efficiently. Upload your CAD file and get an instant quote today!
Quality Automotive Die Casting Parts Producer
At Elimold, our results-oriented focus has always been our cornerstone and the foundation of our unwavering determination to consistently achieve the highest level of quality performance, 100% on-time delivery, and value for each customer. We understand and appreciate the many challenges faced in competing in international and global markets. We promise to provide highly competitive unit prices and tooling costs to give you a competitive advantage in the automotive industry.
Since our founding, we have been committed to providing our customers with what they need. Elimold has assembled a team of engineers composed of automotive and die casting industry professionals who have extensive experience in all aspects of automotive die casting parts. Our expertise comes not just from knowledge, but from being a company with practical experience. The focus of our team has been and will continue to be on providing the best experience for each customer.
While it is important to have a knowledgeable and experienced team, it is also important to have a dedicated team that can fully utilize individual talents. The team at Elimold works together to leverage each other’s skills, training, and experience to create innovative solutions that reduce waste and increase productivity. The unique die casting approach we have created for the automotive industry brings more value to Elimold’s customers.
We provide one-stop automotive casting services
Elimold’s die-cast automotive parts offer excellent strength-to-weight ratios, increased automation and flexibility, and the ability to create complex automotive parts with unique designs.
Tooling Design and Production
Component Assembly
Surface Treatment
Quality Control
Elimold, Your Partner for Automotive Die Casting Services
Elimold delivers high-quality automotive die-cast castings that exceed industry standards, delivering lasting success for customers in the automotive industry. All from our full-service in-house facility in Shenzhen, China. From engine components and transmission parts to suspension and brake systems. With decades of die-casting experience, Elimold’s team has the expertise and collaborative approach needed to deliver automotive castings made from high-quality materials to meet the rigorous demands of the automotive industry. By leveraging automation throughout the end-to-end process, advanced manufacturing methods, and in-house tooling and engineering capabilities, we are able to provide tailored, timely solutions to meet project timelines and exceed customer expectations.
Best-in-Class Automotive Die Casting Services
In order for OEM and suppliers to bring products to market quickly and economically, they need a partner who can tailor the perfect tool and process technology for future products. For a unique component that is perfect in itself and complex to become an automotive product suitable for mass production by die casting, it requires a thorough understanding of the process so that it can be developed for the customer and manufactured in a reliable, stable and efficient process. This is where the core competence of Elimold, a specialist in the manufacture of automotive die-cast parts, lies.
At Elimold, as a development partner including prototype manufacturing, all expertise is involved in the development process from the very beginning, forming a network of development, engineering, tool construction and production in order to transform the customer’s drawings into finished die-cast components. On this basis, the component geometry is adjusted so that the process is reliable, the weight is reduced and the component can be produced economically and efficiently on a large scale. Thus, this interdisciplinary team creates the best overall solution for each product, including casting process, machining, surface treatment, component testing and assembly.
Professional Auto Parts Die Casting Factory
Your design combined with our innovative automotive die casting process will equal your success. Elimold has extensive and mature automotive die casting expertise, which enables our company to provide efficient, economical and cost-effective production processes, capable of manufacturing a wide range of automotive die castings in different sizes and shapes. At Elimold, your success is our success. We continuously invest in our in-house die casting plant, we have die casting machines ranging from 450 tons to 6000 tons, and have sufficient capacity to meet the changing needs of your company.
When you work with us, we take our trusted role and mission very seriously. We are as passionate about your success as you are. Elimold’s team of experts will do everything possible to ensure the success of your automotive die casting products by keeping production costs competitive, maintaining tools well to ensure maximum tool life, always pursuing the highest quality standards, and being highly responsive and adaptable to your product requirements and fast turnaround times.
Advanced mold design capabilities
Mold development capabilities are our most important value, because good mold design affects the quality of the final product. In addition to modeling the part disassembly process using precision machining equipment and advanced CAD software, we also interact with customers to recommend suitable designs to further improve the products they want.
Automated production and quality management
Elimold believes that quality comes from perseverance and attention to detail, and uses precision testing instruments to control and manage the production process. We continuously improve and perfect our manufacturing capabilities, investing in factory automation at every step of the process (from raw material delivery, precision trimming, tumbling, machining and cleaning to finished parts inspection and packaging) to improve productivity and quality and bring our products to the next level.
Attention to detail and absolute precision
With the experience accumulated in the field of die casting in the automotive field, we can cope with any type of project, even the most complex ones, and are able to meet customer expectations at any time. Elimold stands out from its competitors through continuous research on new technologies and new production processes, excellent quality, reliability and the ability to meet customer requirements individually, and establish our image and reputation among customers and partners.
Types of Casting Services We Provide
Sand Casting
Permanent Mold Casting
Investment Casting
Lost Foam Casting
Die Casting
Centrifugal Casting
Low Pressure Casting
Vacuum Casting
Contact our engineering team today to get started on your next project.
Elimold operates die casting facilities around the world, utilizing proprietary multi-slide and conventional hot and cold chamber die casting technologies to manufacture precision components. Our team’s knowledge, combined with a structured project management approach, helps support customers from concept, rapid prototyping, tooling and pre-production stages to full manufacturing.
We don’t just pay lip service to supply reliability
Some suppliers choose to operate their business with minimal inventory, obsolete equipment, and low-performing tools that are replaced as late as possible. These risky approaches are often overseen by decentralized teams that lack depth and knowledge and are focused on quick fixes. If your supplier’s business model requires skimping on the essentials, Elimold feels differently.
We can cast any alloy you need because we don’t use a central furnace. We can have dedicated crucibles for specific alloys to avoid any cross contamination. In addition to the most common die casting alloys like A380 and A383, we regularly cast A390, A360, and major alloys like Aural™ and Silafont®. We can even provide custom alloys.
While not all automotive applications require exotic alloys and heat treatments, our long record of die casting innovation brings many tangible benefits to your day-to-day operations. For example, we use high-end vacuum technology on our structural parts, which has a trickle-down effect on the way we cast all parts, so you can expect fewer machining errors, less leaks, and an overall higher level of quality.
Meticulously Produced and Tested
Elimold provides custom solutions to the automotive industry, including gravity die casting for high-pressure applications. Our processes are designed to minimize production costs and maximize production standards. Gravity die casting begins with the mold, metal pouring and operation followed by cooling and refining. All of our components go through a meticulous production and testing process to ensure excellent mechanical properties and structural integrity. At Elimold, we combine experienced people and advanced technology with a proven process that has been tailored for the automotive industry.
In-house mold making
Elimold has aluminum die casting machines ranging from 120 tons to 6000 tons. This allows Elimold to serve nearly every OEM industry and application in every region of the world. Our engineering team uses MAGMAsoft® flow simulation software to efficiently design each tool. In order to properly manufacture custom tools, it is critical to analyze die casting mold filling, casting process, solidification, thermal stress/warpage and other potential quality defects. For more information on Elimold’s manufacturing solutions or capabilities, please contact our team.
Types of Metals Used in Die Casting
Most die castings are made from non-ferrous metals. Depending on the type of metal being cast, a hot chamber or cold chamber machine will be used.
- Aluminum
- lron
- Steel
- Magnesium
- Zinc
- Copper
- Nickel
Gravity Die Casting Solutions
Elimold provides investment casting solutions to the automotive industry and understands the benefits and advantages of gravity die casting. We have extensive experience in the industry, including casting engine components, transmission components, suspension components, and more. Automotive die casting is able to achieve tight tolerances and smooth surfaces while meeting fast and cost-effective production schedules. From initial mold preparation and operation to high-precision machining and testing, our high-pressure die casting services are ideal for the automotive industry.
Reimagining the Future of the Automotive Industry
The demand for die castings in the automotive industry has been on the rise, with more and more companies recognizing their versatility, reliability, and accuracy. As a major player in the die casting supplier industry, Elimold provides innovative solutions for companies looking to optimize their die casting processes and reduce overall costs. As your trusted die casting company, we are fully equipped to provide you with the support you need to ensure the success of your project. In addition to automotive aluminum die casting, we also specialize in services such as cold chamber die casting, hot chamber die casting, custom sheet metal fabrication, and more. Contact us today to find out how we can help!
Benefits of Die Casting for the Automotive Industry
Elimold has many years of experience designing cost-effective automotive components for automotive manufacturers. Working with us, you can benefit from our die casting process by:
- Having more design freedom and flexibility to create complex parts
- Magnesium and aluminum components that help reduce vehicle weight
- Precision cast thin-wall housings that provide shielding for an increasing number of electronic sensors
- The ability to position electronic components and heat sinks in net-shape designs
- Important shielding for telematics, which integrates telecommunications, navigation and entertainment features into vehicle systems
- Connector housings for vehicle electronic and electrical systems, made from zinc, aluminum and magnesium in a variety of shapes and sizes
- Fully recyclable die castings that help meet stricter product recycling requirements
- A wide range of surface finishes, from high-spec plating to decorative surfaces
Die Cast Parts for the Automotive Industry
Precision die casting is essential for efficient and economical production in the automotive industry, especially due to the complex geometries, high performance requirements and stringent quality standards that are always present in this field. Here are some of the precision cast automotive parts we produce.
- Bushings
- EGR Valves
- Mount Brackets
- Removable Arms
- Buckets
- Levers
- Pedals
- Carriers
- Shafts
- Marine and Boat Components
Alternatives to Automotive Die Casting
Some parts cannot be made by die casting because their geometry makes them impossible to form or because the intended metal is not suitable for die casting. Alternatives to automotive die casting are listed and described below.
- CNC Machining
- Forming
Interested in our high precision automotive parts casting services?
At Elimold, we work closely with you to design and develop die castings that perfectly meet your application requirements. As a trusted brand and leading manufacturer of engineered components, we supply parts to the automotive industry. Fully computerized technology enables efficient design and production. You can rely on Elimold to develop low or high pressure die casting processes that produce quality and reliable parts in an affordable way. Contact our team of engineers today for a quote