Industrial Component Die Casting
We have full-service capabilities to meet all industrial component die casting project needs, from initial design to casting, to precision machining, to finishing and assembly. All of our industrial component castings are custom formed, trimmed, machined and finished to our customers’ exact specifications and standards, ensuring they perform as expected in the application environment.
Industrial Component Die Casting Manufacturer
Elimold’s team of experts is experienced and well-equipped to complete the entire production process from tool design and die casting to providing machining and finishing services, all coordinated through our 45,000 square foot facility. Elimold’s continued investment in robotic equipment has given us one of the most efficient die casting operations in the industry.
At Elimold, we can meet your machining and finishing service needs. The end result is a high-quality die casting manufactured with precision and reliability to your design. We methodically produce components with beautiful, high-quality finishes and a variety of shapes and surface textures. Our precise computer monitoring program and quality assurance team track completed parts, inspect and verify that each part is within the allowed parameters, and adjust the process as needed to eliminate waste. This two-pronged approach to quality allows us to experiment with machine parameters to fully optimize the manufacturing process, providing you with the highest quality industrial products at the most competitive prices.
As an ISO 9001:2015 certified company, our enduring mission is to create and maintain a set of operating standards upon which we can consistently provide our valued customers with the highest quality die cast parts, total customer satisfaction, and a safe and positive work environment for our employees. At Elimold, every member of our engineering and production team makes quality, precision, customer satisfaction, and safety a focus in everything we do.
Industrial Product Die Cast Components
At Elimold, we are proud to offer a wide range of production expertise and services to cast high-quality aluminum alloy components for industrial and consumer products. Every industrial and consumer component we produce is made to your design specifications, quality expectations and timelines.
We produce industrial equipment component die castings for many of the leading manufacturers and companies in the industrial industry. From gas product metering equipment to aluminum housings for electric motors, to tensioners and pulleys used in the automotive industry, to floor scrapers, every component we manufacture is tailored to your specific die casting design requirements, specifications and end use. We understand the importance of keeping your designs confidential; the tools, dies, designs and final products are your property.
Our Services
Unparalleled Collaborative Engineering Support
We understand the importance of optimizing die casting designs. Our team of experienced engineers is ready to work with you to provide support and guidance to ensure your parts perform at their best while minimizing production costs. Our engineering support includes:
- DFM and Producibility Processes
- Material Selection Guidance
- Mold Design and Development
- Technical Support and Commissioning
Unwavering Commitment to Quality
At Elimold, we maintain a strict quality control system throughout our die casting operations to ensure your products meet the highest industry standards. Our commitment to quality is reflected in the following:
- We are ISO 9001:2015 certified for our industrial equipment castings
- Ongoing internal and external audits
- High-precision inspection equipment
- Continuous improvement to enhance quality and efficiency
Extensive Die Casting Capabilities
We have 18 state-of-the-art horizontal cold chamber machines with capacities ranging from 525 tons to 1500 tons, enabling us to provide over 12 million pounds of die casting capacity per year. Our leadership is committed to reinvestment and continues to make significant investments in new die casting machines to ensure continued expansion of capacity. By combining advanced CNC machining and software with our decades of expertise, we can achieve:
- Complex geometries with tight tolerances
- High repeatability and consistency
- Fast turnaround times
- Cost-effective production
Comprehensive in-house secondary services
Our extensive in-house services are designed to streamline the delivery of finished parts from a single source while maintaining exceptional quality control. By bringing all required capabilities under one roof, we can ensure timely delivery, cost savings, and seamless integration of all aluminum die casting services, including:
- Precision CNC machining and tapping
- Deburring and surface finishing
- Surface finishing such as plating, painting and powder coating
- Assembly and sub-assembly
- Packaging and logistics support
Providing Superior Industrial Die Casting Products
Elimold is unique in the world of industrial die casting. We remain committed to providing high-quality die-cast metal components. We are proud of our robust, reliable solutions for a wide range of industrial applications, making us an industry-leading brand.
Ready to experience the Elimold advantage? Contact us today and let our team help you achieve superior performance with our high-quality die casting and aluminum casting solutions. Together, let us improve the efficiency and life of your industrial applications.
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Precision Industrial Equipment Parts Die Casting
By using state-of-the-art equipment backed by our dedicated engineering, process technicians, and production teams, we can produce quality industrial products that meet your exact needs. Each product is of very consistent high quality, so when combined and assembled with other components, it is a beautiful finished product ready for you to sell to your customers. We are committed to providing you with the best value.
Providing you with a competitive advantage starts with our own manufacturing facility. We continually invest in advanced equipment and build an excellent team, using cutting-edge technology and operational practices that enable us to exceed your expectations at every step. From our fully automated robotic manufacturing cell to our lean manufacturing program to the additional training and skills our team members are always developing, we are constantly evolving and innovating within our company. We think big, act meticulously, and strive for continuous improvement, while keeping in mind that delivering quality means nothing without great customer relationships.
Reduce Costs of Complex Designed Parts
Manufacturing high quality castings has always been our core competency. We have extensive die casting expertise and capabilities to provide our customers with proven die casting solutions. Elimold can work with your engineers in a variety of ways to provide technical assistance and guidance for your most complex part designs and die casting requirements. One attribute of industrial equipment die castings that can sometimes be used is the ability to combine one or more common but separate components together and then replace them through subsequent design or redesign of these other components to form a complete functional die cast unit, thereby eliminating the cost and expense of manufacturing different parts or parts formed by mechanical joining methods.
Thin Wall Castings for Industrial Equipment
The most important advantage of thin wall die castings for industrial equipment is the ability to create lighter weight, lower cost parts with a higher strength to weight ratio. With our many years of expertise in thin wall castings and using our proprietary process control software and state-of-the-art simulation technology, we can produce thin wall industrial equipment castings less than 2 mm in die casting. Our expertise in thin wall castings was developed for pressure resistant applications that require higher strength and surface integrity at a fraction of the weight of the casting.
Support for High-Volume Production
As a professional industrial equipment component die casting company, Elimold’s capabilities in die casting industrial equipment parts are unparalleled. Our die casting capabilities are very strong, with more than 250 die casting machines ranging from 60 tons to 3,000 tons, which enables us to not only provide light metal castings of various sizes and weights, but also meet the high-volume needs of our customers.
Elimold’s factories are equipped with state-of-the-art die casting machines, which are integrated into fully automatic casting cells and can be custom to improve productivity and efficiency. In addition, with the help of the most advanced metal software simulation, our engineering experts will design powerful tools and processes to maximize mold life and optimize cycle time, thereby reducing program life cycle costs. And Elimold’s technical team has the skills and expertise to design the best tooling concepts and conduct cost evaluations to determine the most cost-effective solution for your industrial equipment application.
Advantages of Die Casting for Industrial Equipment Parts
Die casting for industrial equipment parts offers many advantages over other manufacturing methods, including other casting methods, such as:
- Higher strength and lighter weight. Because die castings are not welded, fastened, or otherwise joined together, the maximum strength of the part is determined by the base material rather than the joints. In addition, they are stronger than plastic injection molded parts of the same shape and size and have thinner walls than cast parts made by other methods.
- Higher precision. The die casting process produces dimensionally stable parts and products, meaning they are less likely to shrink or deform during the cooling and hardening phases. This characteristic makes it an ideal method for producing identical parts with complex shapes and tight tolerances.
- Faster production. In a die casting operation, a single mold can impart all necessary design elements to the cast material in a single process. In addition, the castings produced typically require little to no machining. As a result, manufacturers can produce large quantities of parts in a shorter time than with other manufacturing methods.
- Reduce material costs and waste. Die casting requires far less material and produces far less material waste than subtractive manufacturing methods.
- Simpler assembly requirements. Die castings can be integrated with fastening elements, such as holes and threads, to facilitate final assembly operations.
Our Commitment
At Elimold, our team continually demonstrates that we have the experience, expertise, and commitment to produce high-quality products, regardless of the simplicity, complexity, or size of the component. Our investment in state-of-the-art technology, including automation and robotics, ensures that your finished consumer product will exceed your expectations.
By partnering with Elimold, your success is our success. When you work with us, we take our trusted role and mission very seriously. We are as invested in the success of your components and products as you are. Elimold’s team of experts will do everything they can to ensure the success of your consumer product, keep production costs competitive, maintain the highest quality standards, and be responsive to your product requirements and vision, while providing you with the best possible customer experience.
Are you ready to start your next industrial equipment parts die casting project?
We are committed to providing top-quality industrial equipment die castings that meet your exacting standards. By utilizing the latest software, cutting-edge equipment, and a team of experienced engineers, we are able to produce every part with unparalleled precision and quality. Contact us today for a free quote.