Semiconductor Injection Molding
We apply our manufacturing expertise from the design stage onwards to optimize your semiconductor molding products for increased efficiency and quality. Elimold guides you through material selection, surface treatment, timelines and quality control, tailoring every decision to your ideas. Contact us now for a free instant quote.
Semiconductor Plastic Injection Molding Manufacturer
As Elimold’s injection molding manufacturing division, our team of engineers works closely with semiconductor industry experts, so our team is very familiar with the unique challenges of all aspects of the custom manufacturing process of semiconductor plastic parts, and provides engineering assistance to help you match the specifics of your application with available solutions, and specializes in providing high-quality semiconductor injection molding services to meet the needs of various applications. Therefore, no matter what challenges your project faces, Elimold can produce the semiconductor plastic parts you need while maintaining competitive pricing and high repeatability to meet large-volume production orders, while helping you develop semiconductor injection molding components that meet the industry’s strict tolerance requirements. In addition, our comprehensive manufacturing capabilities can further custom your solution. With key injection molding services, CNC machining and other advanced manufacturing options and a strong quality assurance program, Elimold’s in-house factory capabilities are able to meet the standards of the semiconductor industry. Therefore, we are proud to be able to provide innovative solutions to our customers’ semiconductor device manufacturing challenges. Whether you require complex geometries, hand assembly or ultra-thin walls, our skilled team has the expertise and capabilities to meet your needs.
Semiconductor Custom Plastic Parts Supplier
Whatever your specific semiconductor custom plastic parts requirements, the Elimold team works closely with each customer to maximize quality and make optimized design recommendations as well as manufacturing solutions as needed. We will work hard to ensure that you are always satisfied with our services, providing your business with the solutions you need to achieve optimal efficiency and profitability. Elimold’s manufacturing professionals have all the resources and expertise needed to provide you with the best parts and components for all types of semiconductor manufacturing equipment. We have a large range of molding equipment, in-house custom tooling capabilities, and more than 15,000 standard tooling products. With this equipment and a team of engineers and extensive experience, we can meet most requirements for many types of semiconductor manufacturing parts and components. Based on your individual needs for part shape, tolerance, size, and volume, we can provide you with a custom solution that is right for you.
In-House Semiconductor Injection Molding Factory
Whether you are looking for standard or cleanroom semiconductor injection molding services, Elimold’s in-house injection molding facility provides you with the advanced semiconductor injection molding services you need to stay ahead of the curve. Our in-house molding, tooling, and design capabilities, along with 150,000 square feet of production, warehouse, and office space, allow us to precisely and efficiently meet the exact specifications of your project. Our in-house facility features over 100 machines with clamping forces ranging from 55 tons to 3,650 tons and maximum shot weights up to 470 ounces. Finished part weights range from 4 grams to 54 pounds. Plus, we can build injection molds in as little as two weeks at a reduced cost. With our in-house moldmaking shop, Elimold has complete control over the quality, cost, and production schedule of each mold, and is able to produce hundreds of thousands of high-quality semiconductor plastic parts in a matter of weeks. This streamlined process ensures that customers receive reliable injection molds and precision plastic parts quickly and efficiently, and in addition, we have a fully equipped on-site inspection laboratory that can perform a range of quality control and assurance tests, not to mention a host of secondary operations and additional services to ensure optimal manufacturing results for your project! Our full service capabilities allow us to maintain consistency, quality, and value across all of our semiconductor molded products. Our semiconductor plastic injection molding process is cost-effective and ideal for high-volume production and applications that require consistency and tight tolerances.
In-house Injection Mold Making Shop
Our in-house injection mold making shop can provide a full range of services from injection mold design, manufacturing and testing to high-volume manufacturing of products. The service starts with well-designed and well-built tools, which combined with our unique maintenance program can improve tool life, production efficiency and part quality. We put production and quality as our top priority. Therefore, we manufacture our own tools in our in-house mold making shop and focus on making better, faster and less expensive injection molds. Our engineering team works closely with semiconductor customers during the manufacturing process by participating in part design, moldability review, molding simulation and mold design. In addition to our maintenance program, our tool shop further supports our production efforts with fast turnaround repairs and engineering changes.
Our Manufacturing Services
Elimold offers best-in-class manufacturing capabilities that are ideal for rapid prototyping and custom production orders. With our own facilities and extensive manufacturing network, we are able to efficiently deliver complex and high-quality semiconductor plastic parts.
Injection Molding
LSR Injection Molding
Overmolding
Gas Assist Injection Molding
Insert Molding
Structural Foam Molding
Rapid Tooling
Micro Molding
Production Tooling
Cleanroom Semiconductor Injection Molding
To meet the needs of the industry, we have dedicated 2,000 square feet of enclosed floor space for cleanroom medical molding. Our cleanroom semiconductor injection molding production provides ISO Class 8 or higher cleanroom standards for parts and assemblies that require a higher level of protection for part assembly, molding and packaging. Our production and environment are maintained by partitioned and filtered air and high-quality overhead lights on 12-foot-high ceilings to ensure clean and uniform parts. The temperature, humidity, pressure, airflow speed and distribution, noise, vibration, lighting and static electricity of the workshop’s indoor environment are all kept within specific ranges. The in-house cleanroom workshop provides a worry-free one-stop service from semiconductor product and mold design to cleanroom molding, assembly and packaging. And our team of engineers can provide free technical support and services for semiconductor products and injection molding during product development to save customers time and money. In addition, welding, printing, assembly, packaging are among the value-added services provided by our company. As a reliable cleanroom semiconductor injection molding manufacturer, Elimold’s cutting-edge injection molding equipment speeds up the delivery of semiconductor injection molded parts. Our fastest delivery time is four weeks after the customer decides to cooperate with it and submits an order.
Semiconductor Plastic Injection Molding Rapid Prototyping Service
Elimold’s semiconductor plastic injection molding service provides fast prototyping and high-quality results. Our extensive rapid prototyping services can produce parts in a variety of materials, from simple to highly complex designs. Our rapid prototyping services can quickly produce semiconductor parts, components and prototypes for customers through 3D printing services. Prototyping semiconductor plastic parts through additive manufacturing processes can be fast, flexible and affordable, allowing customers to quickly prototype and test designs before mass production, saving a lot of money. In addition, our 3D printing technology offers a wide range of materials, colors and finishes, providing customers with a variety of options.
Custom Semiconductor Plastic Parts in Bulk
Our success is built on our continued growth as a full-service custom injection molding service, featuring a wide range of advanced injection molding systems. Our manufacturing facility is equipped with injection molding equipment that features advanced robotics technology. Our injection molding operation is flexible for short and low-volume production, but can also provide the same efficiency and low costs for large-volume production, with a stocking program to further meet mass production requirements. With in-house factory capabilities, our team of highly skilled technicians and machinists can perform many additional tasks. At Elimold, we take quality very seriously; all work is performed in accordance with ISO 9001 standards and is also subject to our own rigorous quality program. To learn more about our injection molding services, please contact us.
Why does the semiconductor industry need cleanroom injection molding to manufacture plastic parts?
The semiconductor industry has always relied on cleanroom molding to maintain product quality. The cleanliness standards set by the semiconductor industry are among the most stringent in the world. To meet these standards, semiconductor manufacturers must have specialized equipment and personnel. Semiconductor manufacturers use cleanroom molding processes to prevent particle contamination. These strategies include using HEPA filters to remove contaminants from the air, using laminar flow hoods to keep work areas clean, and using specific protective clothing procedures to avoid introducing contaminants into the work environment. Molding in a cleanroom is essential during the semiconductor manufacturing process. Producers can use these strategies to ensure that their products are of the highest quality and defect-free. Specific handling techniques must be used to prevent dust and other contaminants from coming into contact with components during the semiconductor production process. This is particularly important given that semiconductors are susceptible to contamination. Semiconductor contamination can cause a range of electrical and mechanical problems. Molding in a cleanroom manufactures the small components required for semiconductor production. Molding in a cleanroom is a highly specialized industrial operation that requires strict environmental control. This includes the use of specific materials and equipment. Semiconductor manufacturers need cleanroom molding capabilities to manufacture precise and reliable components. Companies can reduce the difficulties associated with contamination by using cleanroom molding.
Ready to start your next semiconductor injection molding project?
At Elimold, we specialize in developing durable, high-performance semiconductor plastic components to optimize production efficiency and extend device life. Whether you are prototyping or scaling up for full production, our team works closely with you to tailor innovative solutions to your exact design specifications. Ready to get started? Contact us today to learn how we can meet your design needs.
Design for Manufacturing (DFM) for Semiconductor Injection Molding
Our Design for Manufacturing (DFM) services help you optimize your designs for efficient and cost-effective production. By collaborating early in the design process, we can identify potential issues and recommend improvements to improve manufacturability. Design for Manufacturing (DFM) services for Semiconductor Injection Molding from Elimold involve optimizing part designs for manufacturability, reducing costs, and improving quality. This proactive approach reduces time to market, reduces production costs, and ensures that products are designed with manufacturing efficiency in mind. By incorporating DFM principles, we ensure your designs are ready for efficient and effective injection molding production.
Semiconductor Parts Reverse Engineering
Elimold’s team of engineers, with years of expertise in semiconductor custom parts engineering, can not only provide the highest quality semiconductor products but also optimize or reverse engineer the design of your custom semiconductor parts. In addition to custom part design and reverse engineering, we also provide emergency manufacturing and delivery, engineering, and value-added manufacturing solutions. Therefore, Elimold’s team of engineers will assist customers throughout the entire life cycle, including customer input and design, prototyping, tooling/mold production, and production. And we will also make recommendations on custom semiconductor plastic part modifications to facilitate assembly design to help installation, cleaning, and repair. Our excellent service and efficient production ensure timely delivery and excellent service. We are also able to manufacture, source, package, and ship parts on time, which makes Elimold your one-stop shop for custom semiconductor plastic part solutions.
Plastic Material Solutions for the Semiconductor Industry
Elimold’s team of engineers can help semiconductor industry design engineers solve design problems in all engineered plastics, even the most challenging ones. Our semiconductor industry plastics are designed with the industry’s often stringent and demanding environments in mind. Beyond that, our semiconductor industry experts work directly with engineers to understand the unique challenges of every aspect of the semiconductor plastic part manufacturing process. As a result, Elimold’s team of design and polymer engineering experts will help you optimize your plastic part design, improve moldability, increase the efficiency of your manufacturing process, and be able to mold materials that other injection molding machines cannot mold. Additionally, our unique capabilities allow us to mold virtually any thermoplastic polymer resin and additive composition, have plastic semiconductor solutions for a variety of environments, and meet the most stringent design and processing tolerances, outgassing, and contamination specifications. As a result, our design solutions are less costly and often easier to work with than traditional materials such as ceramic or quartz.
Quality Management
Elimold has obtained IS09001 certification. Automatic measurement with NIKON image measuring machine (stable inspection accuracy, labor saving) Use the latest measuring machine to measure processed mold parts Plastic products produced with assembled molds are measured to judge the quality of mold parts and molds. The reliability of the Elimold brand is improved through uncompromising micron-level measurement. Empirical evaluation is performed while integrating actual measurement values and detailed analysis data of resin data used in analysis, and product dimensions are evaluated. We adhere to strict quality assurance protocols and comply with industry standards to ensure the reliability of every part we produce. Our comprehensive testing and inspection process ensures that each component meets your exact specifications.
Inspection & Testing
- Fully equipped inspection lab
- Coordinate Measuring Machines (CMM )
- ROI Vision System
- Spectrophotometer color inspection
- OIT Testing
- Level 3 PPAPs
- Crosslink testing
- 24/7 in-process inspection
Material
Our compounding engineers specialize in the development of custom pellets, micro-pellets, granules, course powders, powders, fine powders, ultrafine powders, and other compound shapes in the following materials:
- polyketone
- PPS
- polyphenylene-sulfide
- PI
- polyimide
- PAI
- polyamide-imide
- PBI
- polybenzimidazole
- PEEK Compounds
- aromatic
- TPV
- TPU
- ABS
- ASA
- PC
- GGPS
- PMMA
- SAN
- PC/ABS
- PC/PBT
- PC/PET
- CO-PP
- H-PP
- HDPE
- LDPE
- POK
- Poketone
- Torelina
- Tolon
- PEK Compounds
- fiber reinforced plastics
- Impact Modified PPS
- Impact Modified POK
- Impact Modified PES
- PES
- Polyether sulfone
- Poly Olefom ketone
- PK
- Carillon
- Carilon
- Aliphatic Polyketone
- PA
Mold texture (mold technology surface finish)
Each semiconductor product has different requirements. We will provide a variety of mold cavity surface treatment solutions.
- Polishing
- Patterning
- Laser engraving
- Threaded Inserts
Plastic Surface Treatment
Each product manufactured by our semiconductor industry customers has different requirements. We will provide a variety of plastic and rubber surface treatment solutions.
- Custom color matching
- Pad printing
- Laser engraving
- Oil painting
- Silk screen
- UV coating
- Electroplating
- Water transfer printing
- Logo text printing
- Threaded inserts
- Basic assembly
Injection Molded Semiconductor Parts and Components We Produce
Semiconductor injection molding is used to manufacture parts and components for a variety of applications. We understand the importance of meeting critical dimensional tolerance requirements for high-precision applications in the semiconductor industry. Our expertise helps accelerate semiconductor product development and shorten time to market, ensuring efficient and reliable results for every project.
- Bellows
- Diaphragms
- Collection Cups
- Spindle Caps
- Fittings
- Insulators
- Manifolds
- Nozzles
- Semiconductor Clean Room Parts
- Wafer Carriers
- Assemblies
- Bearings
- Components
- Connectors
- Containers
- Conveyor links
- Diagnostics
- Enclosures
- Fittings
- Gears
- Handles
- Hinges
- Housings
- Instrumentation
- Knobs
- Microfluidics
- Modules
- Nozzles
- Pipes
- Piston parts
- Plugs
- Rods
- Sockets
- Spools
- Structural Parts
- Switch Components
- Switches
- Tool Parts
- Tubes
- Tubing
- Valves
- Washers
Why choose Elimold for your semiconductor plastic part manufacturing project?
Our customers choose us because we pride ourselves on our ability to manufacture custom parts for the semiconductor industry with unmatched precision and efficiency. Our expertise in cutting-edge additive manufacturing (3D printing), CNC machining, sheet metal fabrication, and other technologies, in addition to our injection molding services, allows us to provide a one-stop service and produce parts to the semiconductor industry’s most stringent specifications. Our commitment to innovation and customer satisfaction has earned us a reputation as a trusted partner for companies seeking fast turnaround times and high-quality components in the global semiconductor industry. Whether you need a single piece or large-scale production, you can count on us to deliver outstanding results.
Additional Manufacturing Capabilities
Silicone and polyurethane casting are methods that can produce high-quality semiconductor components such as connectors, insulators, and encapsulation materials. Silicone casting is well suited to manufacturing components with complex shapes and high temperature resistance. In contrast, polyurethane casting is better suited to replicating features with complex geometries and producing durable parts that can withstand harsh environments. Both methods can quickly and cost-effectively produce small to medium batches of components with high precision and consistent quality.
More Manufacturing Services
The semiconductor industry is at the forefront of technological advancement, providing innovative solutions for industries such as automotive, healthcare, and communications. The production of semiconductor devices requires complex processes, and manufacturers need to quickly produce high-quality parts, components, and products. Elimold’s rapid prototyping, CNC machining, and injection molding services are revolutionizing the semiconductor industry by providing advanced manufacturing solutions that enable manufacturers to achieve their goals faster and more precisely.
Elimold can also provide precision CNC machining and additive manufacturing (3D printing) services for the semiconductor industry. Our CNC machining services use high-performance CNC machines to produce complex semiconductor parts with the highest precision and accuracy. And Elimold utilizes the latest cutting-edge technology and software to ensure that their CNC machining services meet your unique requirements. Our team of experienced engineers excels in producing parts, components, and prototypes to our customers’ precise specifications, ensuring the highest quality and accuracy in the final product. The semiconductor industry requires precision, efficiency, and accuracy when producing parts, components, and final products. With Elimold’s rapid prototyping, CNC machining, and injection molding services, semiconductor equipment manufacturers can quickly meet business needs without compromising quality to stay ahead of the curve. Elimold’s experienced team of designers, engineers and technicians is dedicated to using cutting-edge technology to meet your unique requirements. Choose Elimold for quality, precision and accuracy for all your manufacturing needs.
Request Your Free Semiconductor Injection Molding Quote Today
After receiving your drawings, our engineers will analyze your custom semiconductor injection molding parts right away. We actively work with you to clarify all details before providing a quote that is both economical and accurate.