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New Energy 3D Printing

The flexible manufacturing capabilities of 3D printing can meet the greatest needs of many New Energy companies. Elimold’s 3D printing services for the New Energy industry are able to manufacture functional parts using a variety of long-lasting, chemically resistant materials, a unique capability that means engineers can use 3D printed parts for a wider range of New Energy applications. Contact us now for a free quote.

New Energy 3D Printing Solutions

Our advanced 3D printing services revolutionize component production through rapid prototyping, custom design, and streamlined supply chains, resulting in significant cost savings, improved efficiency, and enhanced sustainability in the new energy sector.
Elimold’s 3D printing services play a key role in reshaping and simplifying the new energy industry supply chain. By transitioning from multi-step, geographically dispersed manufacturing processes to more direct, localized production methods, our services minimize new energy companies’ reliance on complex global supply networks. Transportation needs can be reduced, storage costs can be lowered, and delivery times can be shortened. By converting raw materials directly into finished products, new energy industry companies can respond to demand more quickly, mitigate potential disruptions, and achieve significant operational efficiencies, resulting in a more resilient and adaptable supply chain framework.

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New Energy 3D Printing Metal Product Prototype

We meet the needs of new energy manufacturing

  • Provide you with engineering assistance to help you optimize your designs for manufacturability, reliability and longevity.
  • Help you select the best materials for each component to help ensure it provides optimal performance and longevity in your critical applications.
  • Support you throughout the product life cycle – from rapid prototyping of new part designs through bridge and production manufacturing.
  • Help you manage your supply chain for service and replacement parts.

New Energy 3D Printing Manufacturing Technology

Our online 3D printing service for the new energy industry enables you to 3D print custom new energy industry parts on demand. We offer a variety of 3D printing technologies that can efficiently manufacture parts for new energy industry applications, converting your 3D files into plastic, metal and elastic parts. With unparalleled production capacity, we can reliably deliver parts within a few days. In addition to a wide range of material options, we also provide a variety of post-processing options to improve appearance or enhance mechanical properties.

New Energy Metal 3D Printing Service

Metal 3D Printing

Direct metal laser sintering (DMLS) uses a fiber laser system that draws onto a surface of atomized metal powder, welding the powder into fully dense metal parts.
New Energy SLA 3D Printing Service

Stereolithography (SLA)

Stereolithography (SLA) uses an ultraviolet laser that draws on the surface of liquid thermoset resin to create thousands of thin layers until final parts are formed.
New Energy SLS 3D Printing Service

Selective Laser Sintering (SLS)

Selective laser sintering (SLS) uses a CO2 laser that fuses nylon-based powder, layer by layer until final thermoplastic parts are built.
New Energy MJF 3D Printing Service

Multi Jet Fusion (MJF)

Multi Jet Fusion selectively applies fusing and detailing agents across a bed of nylon powder, which are fused in thousands of layers by heating elements into a solid functional component.
New Energy PolyJet 3D Printing Service

PolyJet

PolyJet uses a jetting process where small droplets of liquid photopolymer are sprayed from multiple jets onto a build platform and cured in layers that form elastomeric parts.
New Energy Carbon DLS 3D Printing Service

Carbon DLS

Carbon DLS uses digital light projection, oxygen permeable optics, and programmable liquid resins to produce plastic parts with excellent mechanical properties and surface finish.

Advantages of New Energy 3D Printing

Building parts layer-by-layer brings about many benefits that open up design possibilities that were previously unachievable through traditional processes like injection molding, cnc machining, or die casting.

  • Complex, organic geometries with limited impact on part cost
  • Consolidation of multi-component assembly into a single part
  • No upfront tooling costs
  • Fast production for parts within 24 hours
  • Internal features for advanced heat transfer and flow applications
3D Printing Channel Fasteners for New Energy Products

Available Materials

Metals

  • Aluminum
  • Stainless Steel
  • Titanium
  • Copper
  • Inconel
  • Cobalt Chrome

Plastics

  • ABS
  • Polycarbonate
  • Polypropylene
  • Silicone
  • Nylons
  • TPU
  • Elastomer (30A to 95A)
3D printing production of new energy products

In-house Post-Processing

Elimold has a variety of tools and machines to remove support material from 3D printed parts for the new energy industry. We use soluble support materials that allow for the creation of complex geometries.
We can also handle light new energy 3D printed part post-processing including sanding, polishing, clear coating, marine epoxy coating (for waterproofing FDM) and adding thermoset inserts. For large printed parts or more specific post-processing techniques, we can also meet your needs directly.

Our Digital Manufacturing Process

Elimold’s on-demand digital manufacturing services can greatly improve the agility of the new energy industry, helping to quickly transition from design concepts to tangible prototypes for immediate testing and adjustments. Elimold’s instant online 3D printing manufacturing platform specifically for the new energy industry supports on-demand production, minimizes inventory costs, and enables custom solutions without extensive re-working. This approach, combined with decentralized manufacturing capabilities and reduced setup times, ensures faster, more efficient, and more cost-effective delivery of solutions for custom parts for the new energy industry.

3D printing prototype design and production of new energy products

High-precision rapid prototyping

Rapid prototyping is one of the outstanding advantages of 3D printing, providing a transformative advantage for the research and development work of the new energy industry. With 3D printing services specifically tailored to parts for the new energy industry, innovators can quickly transform conceptual designs into tangible prototypes for practical testing and immediate iterative improvements. This accelerates the development of new energy technologies, from novel solar panel designs to efficient battery storage systems. By significantly reducing the time and resources traditionally used for prototyping, 3D printing accelerates the pace of innovation, ensuring that advanced new energy product solutions are deployed to the market faster.

Complex Geometries and Lightweighting

3D printing excels at making complex designs that are impossible with traditional manufacturing methods. In the renewable energy sector, this capability enables the manufacture of components with advanced geometries to optimize performance, such as turbine blades with internal channels to improve aerodynamics or heat dissipation. 3D printing can create lightweight structures using lattice or honeycomb designs, reducing material usage while maintaining structural integrity. This lightweighting is critical for the custom parts required by the renewable energy industry, as reducing component weight can significantly save energy and improve efficiency, directly affecting the operational efficiency and environmental footprint of renewable energy product systems.

Dimensionally accurate 3D printing of new energy industry parts

Supply Chain Simplification

With Elimold’s 3D printing services, companies in the new energy industry can now produce parts or products precisely when and where they are needed, without having to maintain large inventories and long and complex supply chains. This service brings many benefits, such as reduced warehousing costs, reduced risk of overproduction and waste, and the ability to respond quickly to changes in demand or design modifications. Working with Elimold for direct digital manufacturing enables instant on-demand manufacturing, reducing the impact of delivery issues on the progress of the project. Our on-demand production service not only improves supply chain efficiency, but also provides greater flexibility to meet the needs of new energy enterprise customers, making it a valuable solution for new energy enterprises to simplify operations and reduce the risk of project failure.

Prototyping to Production Services

It’s never been easier to advance your next design from early testing stages to full production. Elimold’s streamlined sourcing approach eliminates the need to purchase prototypes, models, and production parts. Let us be your single source of success!

New Energy 3D Printing Service

3D Printing

Quickly test the fit, form, or function of your designs in the early development stages.
New Energy Urethane Casting Service

Urethane Casting

More aesthetically pleasing and fully functional representative models for mid-stage development.
New Energy Injection Molding Services

Injection Molding

100% production quality parts for testing, bridge production, and full production stages.
New Energy CNC Machining Services

CNC Machining

For some parts that are not so complicated and are needed in large quantities, it is more economical to use CNC machining methods.

Why choose Elimold?

  • We have the systems, processes and technical expertise to deliver short-run, highly custom parts that meet your requirements for a wide range of new energy applications.
  • We specialize in helping new energy companies with new product innovation, rapid prototyping and bridge/short-run production. We can meet your speed and agility.
  • We can support your needs throughout the new energy industry innovation product development lifecycle – from early prototypes for design verification and late prototypes for verifying fit, finish and function, to bridge production and full production.
  • We provide unparalleled manufacturing technology in-house, not through third parties. We can meet all your needs, including new energy additive manufacturing, precision CNC machining, sheet metal forming and injection molding.
  • We are problem solvers. Give us your complex geometries, short-run/high-mix parts and “impossible” projects. We will help you get the job done!
New Energy 3D Printing Metal Parts

3D Printing Production Parts for the New Energy Industry

3D printing is used to produce an increasing number of high-value critical components in the new energy industry. In particular, those with high complexity and/or low demand, which makes traditional manufacturing techniques no longer applicable. These include gas turbine nozzles, impellers, pistons, pumps, rotors, and parts for control valves, flow meters, heat exchangers, pressure gauges, battery housings, etc.
Many of these components operate in harsh environments and must withstand extreme mechanical and temperature stresses. This means that 3D printed parts for the energy industry are often made of a variety of materials, including plastics, metals or alloys. So far, only a few end-use parts have been approved for use in the new energy sector. Therefore, despite the many advantages of new methods, new energy companies and regulators are still reluctant to take risks when replacing mature methods with new ones. This situation may change as 3D printing becomes more trusted and industry-specific standards are released.

Get Instant New Energy 3D Printing Quotes

Upload your 3D CAD file to get instant quotes for your 3D printed part designs for the new energy industry. In our quote platform, you can see real-time cost impacts based on your selected 3D printing material and resolution level. If you have any questions about quotes or designs, you can work with our application engineering team who will help you through the process.

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