Superalloys CNC Machining
Elimold is one of the few manufacturers that can process special alloys and high-temperature alloys, producing high-performance parts and custom products for a variety of industrial equipment. Our experienced team is ready to provide you with high-temperature alloy metal parts manufacturing services.
Super Alloy CNC Parts Manufacturer
Looking for a reliable, fast-delivery super alloy CNC fabrication service provider and high temperature alloy CNC parts manufacturer? Working with a professional and experienced manufacturer can help you save time and money, and Elimold is the place for you. With decades of experience in super alloy fabrication services, our engineers, designers, and technicians are able to optimize product design, prototyping, metal material selection, and super alloy CNC parts production.
If you have a complex high temperature alloy part design, our fabrication services can help you turn it into a reality. With the right equipment, strong technical knowledge, and a focus on quality, Elimold ensures that every project is completed to a high standard and that your order is delivered on time every time. And the innovative Elimold team is always ready to review and guide you through the design process. Our goal is 100% customer satisfaction, providing quality processing in accordance with AS 9100/ISO 9001:2015 certification to ensure timely delivery.
Custom Advanced Alloy CNC Machining Supplier
Our commitment to excellence, unrivaled expertise, and ability to understand and adapt to challenges ensure we are more than just a service provider, we are a partner in your success. Contact us today to inquire about an upcoming project or request a quote.
Precision and Accuracy
Elimold can achieve exceptional precision—accuracies ranging from +/-0.001″ to 0.005″, creating parts with exact specifications and high fidelity.
Prototypes to Production
Our facilities are equipped to transition seamlessly from single prototypes to high-volume runs, maintaining uniform quality across all production scales.
High-Quality Assurance
Stringent quality protocols with state-of-the-art inspection equipment ensure part conformity within +/-0.001″ to 0.005″, delivering reliable performance.
Expedited Turnaround times
Leveraging rapid machining processes and dedicated teams, we typically reduce part delivery times by 20-30%, boosting project momentum.
Super Alloy CNC Machine Shop
Elimold provides precision engineered solutions tailored for extreme environments with advanced technology, unmatched expertise and world-class material handling capabilities. With over 15 years of experience in CNC machining super alloys, we will provide precise quality at competitive prices to meet your project requirements.
With a fully equipped in-house machine shop and advanced manufacturing facilities, we can provide custom high temperature alloy parts with simple or complex geometries, using a variety of techniques including CNC milling, turning, drilling, wire EDM, grinding or other machining processes, as well as providing finishing services and more manufacturing methods. Whether you need to achieve high accuracy, repeatability or tight tolerances, our super alloy fabricated parts can meet your needs. If you are looking for the best super alloy fabrication company, Elimold is your best choice.
Super Alloy CNC Machining Service Types
We utilize a variety of advanced CNC machining technologies, unparalleled expertise, and best-in-class material handling capabilities to provide precision CNC part solutions tailored for extreme environments. If you have a complex super alloy part design, our manufacturing services can help you turn it into a reality. With the right equipment, strong technical knowledge, and a focus on quality, Elimold ensures that every project is completed to a high standard and that your order is delivered on time, every time.
CNC Milling
CNC Turning
3 Axis CNC Machining
4 Axis CNC Machining
5 Axis CNC Machining
CNC Prototypes
Wire EDM Machining
CNC Threading and Tapping
CNC High-Speed Drilling
Swiss Machining Service
CNC Routing Service
CNC Grinding Service
Professional Super Alloy CNC Machining Company
Elimold is an innovative company that provides integrated industrial services and best-in-class solutions. With over 38 years of operating experience, the company has a fully equipped, ISO 9001:2015 certified in-house machine shop that specializes in the production of customized high-tech parts with protective coatings and advanced materials to meet the various needs of various industries around the world. Our philosophy of innovation and after-sales customer support aims to increase operational productivity by reducing production or maintenance costs. Elimold also specializes in emergency machining services. Through rapid development and manufacturing services to customize super alloy parts for customers, we provide the most reliable solutions for customers’ emergency machining projects.
Types of Superalloys
Elimold can provide five types of superalloy materials, mainly nickel-based, iron-based, cobalt-based, titanium-based and niobium-based. We go beyond the traditional metal CNC machining service center, not only providing high-quality superalloy materials, but also committed to reducing costs and reducing supply chain barriers. If you have any questions about any of our special alloys or would like to get a quote, please contact us.
Nickel-Based Superalloys
Nickel-based superalloys most commonly consist of nickel and aluminum and/or titanium. These alloys are widely used as turbine blades in jet engines and turbochargers due to their desirable material properties at high temperatures. An example of a nickel-base superalloy is Inconel®. Inconel® is made of nickel and chromium which results in high levels of corrosion resistance at high temperatures.
Iron-Based Superalloys
Iron-based superalloys are formed of iron and nickel or chromium. Iron-based alloys are cheaper than other superalloys and are well-known for their wear resistance. Iron-based alloys are used in aircraft bearings and other applications which are subject to moving contact.
Cobalt-Based Superalloys
A cobalt superalloy contains 50–60% cobalt mixed with 20–30% chromium and 5–10% tungsten. Cobalt alloys have a high fatigue life and higher strength than iron- and nickel-based superalloys in high-temperature applications. Due to their high corrosion resistance, they form some of the parts of a gas turbine that are exposed to the atmosphere.
Titanium-Based Superalloys
Titanium-based superalloys use titanium mixed with roughly 11% molybdenum which reduces the elastic modulus of the superalloy. A titanium-based superalloy’s unique property is its high hardness. Titanium-based superalloys find many applications in the aerospace and biomedical industry. One example of a titanium-based superalloy is Ti6AL4V which is a titanium-aluminum alloy.
Niobium-Based Superalloys
Niobium-based superalloys are often made of niobium and nickel. Niobium-based superalloys have relatively low strength when compared to other nickel-based base alloys. However, they retain their strength much better than nickel-based alloys at high temperatures. Niobium-based alloys have high usage in jet engines and rockets thanks to their high-temperature resistance.
Available Machining Super Alloy Materials
We provide super alloy materials that meet the needs of various industries. In order to obtain the best performance, the design of the parts must be matched with the appropriate material properties to ensure maximum value in specific application scenarios. Elimold will professionally select the appropriate materials based on the actual application of the product to ensure that the product is fully functional and reliable.
Inconel Alloys
- Inconel 600
- Inconel617
- Inconel 625
- Inconel 690
- Inconel 713
- Inconel 713C
- Inconel 713LC
- Inconel 718
- Inconel 718C
- Inconel 718LC
- Inconel 738
- Inconel 738C
- Inconel 738LC
- Inconel 751
- Inconel 792
- Inconel 800
- Inconel 800H
- Inconel 800HT
- Inconel 925
- Inconel 939
- InconelX-750
Monel Alloys
- Monel 400
- Monel 401
- Monel 404
- Monel 450
- Monel K500
- Monel R-405
Hastelloy Alloys
- Hastelloy B
- Hastelloy B-2
- Hastelloy B-3
- Hastelloy C-4
- Hastelloy C-22
- Hastelloy C-22HS
- Hastelloy C-276
- Hastelloy G-30
Stellite Alloys
- Stellite 1
- Stellite 3
- Stellite 4
- Stellite 6
- Stellite 6B
- Stellite 6K
- Stellite 12
- Stellite 20
- Stellite 21
- Stellite 25
- Stellite 31
- Stellite F
- Stellite SF12
Nimonic Alloys
- Nimonic 75
- Nimonic 80A
- Nimonic 81
- Nimonic 86
- Nimonic 90
- Nimonic 105
- Nimonic 115
- Nimonic 263
- Nimonic 901
- Nimonic PE11
- Nimonic PE16
Rene Alloys
- Rene 104
- Rene 108
- Rene 142
- Rene 41
- Rene 65
- Rene 77
- Rene 80
- Rene 88
- Rene 95
- Rene N5
- Rene N6
Others
- Waspaloy
- Rene 41
- Mar-M 247
- MP35N
- L-605
- A-286
The Benefits of Superalloy
High Temperature Performance
Superalloys withstand extreme heat, maintaining strength and stability where other metals would weaken, making them ideal for aerospace and power generation.
Resistance to Corrosion
These materials exhibit exceptional resistance to oxidation and corrosion, ensuring longevity and reliability in harsh chemical or marine environments.
Creep Resistance
Superalloys resist deformation under high stress and temperatures over prolonged periods, crucial for turbine blades and nuclear reactors.
Mechanical Strength
They have high tensile, yield, and fatigue strengths, which means they can endure significant wear and tear without failing.
Good Surface Stability
Superalloys maintain their surface integrity under heavy mechanical stress and high thermal cycles, reducing maintenance needs.
Thermal Expansion
Controlled thermal expansion coefficients allow for compatibility with other materials in composite structures that undergo temperature fluctuations.
Get your custom super alloy machined parts today!
No matter what type of super alloy you need precision machining, we can help you. Over the years, we have accumulated a wealth of experience by serving customers from all walks of life. This experience, combined with our advanced equipment, enables us to provide efficient services at very competitive prices. If you have a special alloy machining need, please feel free to request a quote. We will serve you wholeheartedly.
From Prototype to Production
At Elimold, our machining services go far beyond simple shaping of materials. We use advanced machine tools and a deep understanding of the nuances of superalloy machining to ensure that every part is perfect. From selecting the right tool material to adjusting cutting speeds and cutting depths, we are precise every step of the way.
From concept to final product, we are committed to providing excellent quality and fast delivery time for every project. Whether you need a small number of custom parts, a rapid prototype, or a high-precision component for a critical application, our experienced team is here to help. Contact us today for a free quote or to discuss your project. Let us work together to ensure your superalloy parts are accurate, durable, and cost-effective.
Our Certifications & Quality Management
Superalloys are widely used in aerospace, defense, turbines, and nuclear power plants. To ensure we can meet the quality standards and production requirements of your industry’s orders, Elimold is ISO 13485:2016 certified, with quality control protocols that meet or exceed ANSI/ASQ z 1.4 and military standards and specifications. Other quality processes include:
- Statistical process control to ensure specifications
- Customized sampling programs
- Strict internal inspection procedures
- Quality training programs, audits, etc.
- Documentation and invoicing upon request
- And more!
Surface Treatment Options
- anodizing
- chemical conversion coating
- passivation
- plating
- stress and embrittlement relief
- etching,
- painting
- dry film application
Value-added Services
Elimold can provide a variety of value-added services for CNC machined high-temperature alloy components. These steps enhance mechanical properties, reduce residual stresses, improve surface quality, and ensure that parts meet stringent industry standards for high-performance applications.
- Hot lsostatic Pressing (HIP)
- Heat Treatment
- Superalloy Welding
- TBC Coating
- Deep Hole Drilling
- Material Testing
- More Post Process
What are superalloys used for?
Superalloys are used in situations where high performance and high temperature equipment are required. Where other alloys would melt, superalloys can continue to be used. Rockets and jet engines, for example, require superalloys. Power plants and other areas of the oil and gas industry also use superalloys. Understandably, the largest consumers of superalloys today are aviation and marine engine manufacturers. Superalloys are also common in the medical industry, which effectively uses them for prosthetic implants in orthopedic surgery. In addition, superalloys have been widely used in the power generation and oil and gas industries as key materials for important components of various equipment.
Custom Superalloy Parts Applications
Our manufacturing services are used to produce a wide range of custom designed fabricated parts (such as Inconel CNC machining, Kovar CNC machining, Tungsten CNC machining, Molybdenum etching, etc.) and products in all areas of the industry:
- Automotive
- Bicycle
- Game
- Electronic
- Semiconductor
- Aerospace
- Machinery
- Robots
- Medical
- Watercraft
- LED Lighting
- Telecom
- Scientific Equipment
- Art & Crafts
- Agriculture
- Municipal Engineering
- Sporting Equipment
- Jewelry
- Camera&Photo
- Bathroom
Application
Superalloys can be used in high-performance applications that can take advantage of their enhanced properties whenever it is cost-effective. Listed below are examples of CNC superalloy parts manufactured by Elimold:
- Turbine blades
- Engine components
- Combustion chambers
- Exhaust manifolds
- Nozzle guide vanes
- Heat exchangers
- Aerospace fasteners
- Rocket motor casings
- Landing gear components
- Pump impellers
- Sealing rings
- Valve seats
- Fuel injector nozzles
- Structural brackets
- Nuclear reactor parts
- Medical implants
- Industrial cutting tools
- Drill bits
- Die inserts
- High-performance bearings
Request Your Free Superalloys CNC Machining Quote Today
After receiving your drawings, our engineers will analyze your custom Superalloys CNC machining parts right away. We actively work with you to clarify all details before providing a quote that is both economical and accurate.