New Energy Injection Molding
Elimold is a leading manufacturer of precision custom plastic injection molds and molded parts for new energy. With years of manufacturing experience, we work with you to accelerate your product development and streamline your supply chain, ensuring seamless execution from concept to market. Contact us now for a comprehensive one-stop solution.
Explore our full range of injection molding service capabilities for the new energy industry
Elimold is a full-service new energy industry injection molding contract manufacturer and molder. Since our founding, we have been providing manufacturing services in China and the United States, providing customers with a fast and high-quality experience. With a 36,000 square foot facility, a professional engineering team, ISO 9001:2015 certification and 24/7 operations, we are the perfect partner for your new energy industry injection molding needs.
Our extensive services in the field of plastic injection molding for the new energy industry lay the foundation for a variety of custom and innovative solutions for different applications and products. Customer-oriented, flexible organizational structure, short decision paths, efficient process environment and our modern technical equipment support the result-oriented project implementation of your solutions.
Plastic development, mold design and manufacturing, various injection molding technologies, CNC machining of molded parts, components and other finishing options. We use the entire value chain to develop injection molding solutions for the new energy industry. Together with our customers, we develop custom plastic injection molded parts and personalized solutions to meet their needs and requirements.
Innovation through Rapid Injection Molding
Rapid prototyping and rapid part production are critical as growing environmental concerns drive the need for faster development in the renewable and new energy sectors. Elimold provides the resources and technical expertise needed to accelerate the design, development and production of components for renewable energy, solar, wind, hydro or geothermal operations, helping companies in the renewable energy industry go from prototype to finished part in as little as 10 days. This is accomplished by analyzing part design options and providing design for manufacturability (DFM) feedback. DFM allows you to address part manufacturability issues early in the prototyping process to avoid costly roadblocks and improve efficiency in the process, which is critical to ensuring that innovation timelines stay on track.
In addition, Elimold offers the option of using low-cost, fast-cooling injection molds for short-run production of prototype parts. Once you have completed the prototyping phase and are ready to scale up production, Elimold offers injection mold rapid manufacturing services for long-term production or as a transitional mold solution.
Injection Molding Services for New Energy Items
Plastic Product Design
3D Printing
Injection Mold Design
CNC Machining
Plastic Mold Making
Injection Molding Production
Your preferred partner for new energy plastic injection molding services
Elimold has experienced tremendous growth since its founding, but our core principles have remained the same: quality, reliability and excellence. We manufacture some of the world’s most complex and challenging molded plastic geometries. Our team of injection mold design engineers are all made up of people with decades of plastic injection molding experience, so we understand how to take your ideas from concept to reality. We believe that our relationship with our customers is a partnership, and the Elimold process is built around this philosophy. When you start a project with us, regardless of the scope, you get a dedicated team of professionals to work with you throughout the project. In addition to your dedicated Elimold contact, each customer will also have a customer service representative and a project manager (a degreed engineer) at your service to guide your project from initial design to final production
Expert Consulting and Comprehensive Support
Our commitment to excellence is not limited to production. From the initial stages of design to the final delivery of the part, we provide comprehensive support and consulting to ensure the success of each project. Our team provides manufacturability feedback and consulting design services to help customers avoid mold design pitfalls and optimize production processes. With scientific molding technology, we ensure that high-quality parts are produced consistently and reliably every time.
Quality Assurance and Precision
Quality is at the heart of everything we do. We employ stringent quality assurance measures throughout the molding process to maintain the highest standards of excellence. Quality-critical dimensions are closely monitored and parts are qualified to ensure dimensional accuracy and consistency. Our molders optimize and monitor every aspect of the process, from fill speed to holding pressure, to deliver superior results in every production run.
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Custom Design
Elimold goes beyond just materials and machines, offering a comprehensive plastic injection molding custom design service. We recognize that every customer has unique needs and every product has unique features, so we work with our customers to create custom plastic parts that are exactly what they need. Utilizing CNC machining and advanced software, we can create complex mold tooling from durable materials such as steel, a critical step in the manufacturing process.
Mold design takes into account details such as parting lines and is capable of producing complex new energy application plastic parts. Our dedicated team works tirelessly to ensure precise control of the injection process, guaranteeing consistent quality of custom molded parts. Even though the initial cost of custom molds is higher, the ability to mass produce parts can result in significant cost savings in the long run.
Prototyping Services
Elimold also offers advanced plastic injection molding prototyping services. We utilize state-of-the-art equipment and technology to prototype new energy application injection molded parts before full production. The first test run provides customers with a tangible sample of the final product for critical evaluation and testing before starting mass production. By incorporating tools such as scientific molding into the prototyping process, we are able to precisely control variables in the plastic injection molding process for new energy industry products, ensuring optimal quality and energy efficiency.
This process is a key step in achieving process optimization, addressing potential material shortages, evaluating the efficiency of the injection unit, and ensuring that the molten plastic flows into the mold in the most efficient way. From major components of electrical devices to large assemblies in the new energy industry, our prototyping services help produce high-quality, cost-effective, energy-efficient plastic products while increasing their growth rate in plastic injection molding work in the new energy industry.
In-house manufacturing expertise
We process virtually all conventional thermoplastics with interlinked processing- and assembly techniques. By means of hybrid technology, such as multi-component injection molding or insert molding, we integrate component functions in an efficient process. We implement complex requirements regarding design and geometry by a component design tailored to plastic and the maximum precision in tools.
- Development and component simulation
- Tool construction and design
- All conventional injection molding procedures and refinements
- Integration of functions and system assembly
Advantages of Injection Molding in the New Energy Industry
Elimold combines the strengths of injection molding and CNC machining to deliver comprehensive manufacturing solutions for the new energy industry, ensuring that our clients receive the highest quality products.
- High Efficiency: Injection molding allows for the rapid production of parts, reducing lead times and accelerating the time-to-market for new energy products.
- Design Flexibility: The process supports complex geometries and intricate designs, enabling the creation of innovative and optimized components.
- Material Efficiency: Injection molding minimizes material waste through precise control of the molding process and the ability to recycle excess material.
- Durability and Performance: Components produced through injection molding exhibit excellent mechanical properties, ensuring durability and reliability in demanding new energy applications.
- Scalability: The process is easily scalable, making it suitable for both small-scale prototyping and large-scale production.
What Materials Work Best for New Energy Parts
- Acrylonitrile Butadiene Styrene (ABS): Robust, impact-resistant, and lightweight, ideal for structural components, ensuring durability and agility in robotic systems.
- Polypropylene (PP): Provides chemical resistance and low friction, suitable for robotic parts exposed to various environments and requiring smooth movement.
- Polyamide (Nylon/PA): Combines strength with flexibility, making it suitable for gears and moving parts in robots, ensuring efficient and reliable performance.
- Polycarbonate (PC): Offers high impact strength and transparency, suitable for robotic applications requiring clear or see-through components.
- Polyurethane (PU): Provides excellent abrasion resistance, making it suitable for robotic wheels and components requiring durability and wear resistance.
- Silicone Rubber: Offers flexibility, high-temperature resistance, and electrical insulation, making it suitable for robotic components requiring elasticity and reliability.
- Nitrile Rubber (NBR): Offers sealing properties, shock absorption, and vibration dampening, making it suitable for protective and isolating components in robotics.
Customers we can serve
Precisely respond to challenges in equipment manufacturing related to the new energy industry
- Solar Panel Manufacturers
- Battery Manufacturers
- Wind Turbine Manufacturers
- Electric Vehicle (EV) Manufacturers
- Power Electronics Manufacturers
- Electric Motor Manufacturers
- Renewable Energy Project Developers
- Energy storage equipment manufacturers
New energy plastic parts we can manufacture
Discover a comprehensive range of rubber and plastic components meticulously engineered for peak performance in new energy applications.
- Polyphenylene Sulfide (PPS) Insulators
- Fluoroelastomer Seals
- Polycarbonate Solar Panel Frames
- Polyamide 66 (PA66) Connectors
- Ethylene Propylene Diene Monomer (EPDM) Gaskets
Get in touch with our new energy team
Do you have questions, need technical advice or would like us to call you back? Please use our contact form, send us an email or call us directly.