Plastic CNC Machining Service
Get machined plastic prototypes and production parts.
Plastic Machining And Manufacturing
CNC plastic machining comes in handy when non-printable materials are needed. With this technology, we can not only make plastic concept models and precise functional components but also provide complete solutions for the production needs of low-volume machining.
We are able to manufacture high-quality CNC plastic machined parts from over 30 different materials, use processes such as 5-axis CNC machining methods to create high-performance precision machining of engineering plastics. Our knowledge of plastic materials allows us to customize your CNC plastic parts according to your application’s requirements.
Machining to Meet Your Needs
Elimold is an expert in plastic machining. Utilizing advanced equipment and proven processes, we offer a full range of CNC machining services to complement our custom plastic manufacturing capabilities and provide customers with high-quality, high-precision parts that meet tight tolerances.
For the design or reverse engineering of your custom CNC plastic machining parts, our exceptional service and efficient production ensure timely delivery and exceptional service.
In addition to custom seal design and reverse engineering, we also provide emergency manufacturing and delivery, engineering, PTFE machining, plastic injection molding, PEEK machining, rubber molding, and value-added manufacturing solutions.
When designing custom CNC plastic machining, Elimold’s staff assists customers through the entire life cycle, including customer input and design, prototyping (optional), tooling/mold production, and production. We also make recommendations on seal modifications to facilitate assembly designs to aid installation, cleaning, and repair.
Our ability to manufacture, source, package, and ship parts on time, even in emergency situations, makes Elimold your one-stop shop for sealing solutions.
Plastic Materials We Use To Machined Plastic Parts
For rapid prototypes and low-volume production parts, we have a wide range of industrial-grade plastics. They have mechanical properties similar to injection-molded parts (ABS, PC, PP, PVC, POM, PMMA, PA 6/66).
- ABS
- Acetal Plastic
- CPVC
- POM / Delrin
- HDPE
- LDPE
- Nylon / PA66
- PEEK
- PEI
- PET
- PMMA /Acrylic
- Polycarbonate / PC
- Polypropylene / PP
- PPSU
- PS
- PSU
- PTFE
- PVC
Tight Tolerances
Dimension | Tolerances |
---|---|
0.5 – 6.00 mm | ± 0.10 mm |
6.00 – 30.00 mm | ± 0.20 mm |
30.00 – 120.00 mm | ± 0.30 mm |
120.00 – 400.00 mm | ± 0.50 mm |
400.00 – 1000.00 mm | ± 0.80 mm |
Angular: ±0.5° | |
Surface Roughness 3.2μm Ra |
Plastic Machining Operations
This is not an exhaustive list, but merely a sample of the operations performed by our plastics machining operators and equipment:
- Drilling
- Turning
- Threading
- Tapping
- Milling
- Sawing
- Cutting
- Grinding
Inspection Capabilities
After manufacturing, machined plastic components should be inspected to ensure they are qualified and precise. Precision parts, which frequently have complex structures and unique shapes, must be measured in multiple steps.
- Full 3D CMM (Coordinate Measuring Machine)
- Ability to Scan and Completely Reverse-Engineer Even Your Most Complex Parts
- Complete Digitizing Capability With Laser-Scanner
- CMM Can Completely Scan a Part or Gear and Produce a Useful Model
- Ability to Scan and Completely Compare Your Parts to CAD Model
Surface Finishes
At Elimold, we support a full range of finishes for your product. The following is a list of the standard secondary processes we can do.
- Deburring
- Polishing
- Painting
- Silkscreening
- Sanding
- Custom processes
The Application Fields
Based on our manufacturing experience, we can apply the below application for both prototyping and end-use production.
- Automotive Industry
- Medical Industry
- Optical Industry
- Robotics Industry
- Electronics Industry
- Measuring Devices Industry
Why work with Elimold?
We are defined by precision. We work with extraordinary care from the moment you first call us to final delivery anywhere in the world. Whether you give us a well-crafted final drawing or an undeveloped concept, Elimold treats every project with the mission-critical care our clients demand.
Production-Quality Prototypes Done Right
When the success of a design depends on the accuracy of the prototype, a “close” part isn’t close enough. At Elimold, we ensure design fidelity through rigorous quality review. Through workmanship quality checks and FaroArm technology, we deliver prototypes that match your design intent. You can test your designs with confidence, knowing your parts are as true to the real world as they are.
Expert Approach to Part Optimization
Your design is brilliant. The prototype looks good. But will it be mass produced? With Elimold, there will be no surprises when it comes to production. We combine extensive advanced subtractive manufacturing expertise with proven design-to-manufacturing processes to ensure your prototype can be manufactured in the most cost-effective way possible. If there is a way to reduce costs, improve quality, or enhance transition to production, we will find it.
Why Choose CNC Plastic Over 3D Printing
- When designing parts using plastic materials such as PVC, POM, PEI, or PEEK, they can’t be printed using 3D processes. There are no reliable and affordable printing formulations of these plastics. But with plastic machining, you can design any type of plastic with ease according to the customer specifications.
- 3D printed specialty materials are typically more expensive and manufacturing costs are priced based on the amount of material used, which means larger parts or larger quantities of parts cost more, while CNC plastic is a more convenient and cost effective process.
- 3D printing processes leave a layer of marks on the plastic parts that can be difficult to remove. This is not suitable when creating concept models or functional prototypes that need a high-quality surface finish. We use milling processes to ensure that the part has a quality finish and is ready for use.
- Plastic CNC machining offers greater dimensional accuracy, and 5-axis CNC milling machines can help you tackle the most difficult manufacturing challenges by providing high precision machining of more complex parts.
Ready for production?
With Elimold, the transition from prototype to production is seamless. As a global manufacturer, we streamline the manufacturing process with a variety of cost-effective options that fit your needs. Diverse solutions for custom metal and plastic parts mean you can work with a single source for everything from production to delivery. Whether you’re looking for a one-off prototype or low-volume production, we’ll work with you to turn your design into reality. Contact us today for a free, instant quote.