New Energy Die Casting
Elimold can provide die casting services such as high pressure die casting, sand casting, etc. according to your new energy application needs, with fast lead time from prototyping to part production. Get custom die cast metal parts for the new energy industry with short turnaround time. Request a quote to get started now.
Precision die casting company for new energy industry
Elimold is a leader in precision die casting manufacturers for new energy applications; our company is dedicated to metal die casting and mold manufacturing for the new energy industry. We focus on aluminum alloy parts die casting services and aluminum gravity die casting for new energy products, as well as die casting mold manufacturing.
As a top OEM die casting supplier that can supply die casting parts needed by global new energy companies, we always focus on new die casting technology, improve die casting accuracy (high pressure die castings), and maintain stable die casting product quality. In order to achieve this goal and cooperate with the innovation of die casting products, we are constantly equipped with new technology die casting production equipment, CDC visual automatic inspection equipment, and CNC machining (4-axis or 5-axis) services, and have obtained ISO9001 and TS16949 quality certification.
Our New Energy Die Casting Part Manufacturing Capabilities
Elimold specializes in turnkey production of high-quality new energy industry die castings. We offer a comprehensive range of services including prototyping and die design, short and long run production, CNC machining, finishing and coating. We have die casting machines ranging from 600 tons to 3500 tons that can manufacture net-shape castings weighing from 8 ounces to 50 pounds and up to 20 inches long x 20 inches wide x 20 inches high.
Die casting die design is one of our strengths. Based on customer requirements, we consider every aspect of the design and how the metal flows within the die to create dies that can produce geometrically complex parts and approach the final shape. With our history of innovation, we design dies with rich functional parts that have variable wall thicknesses, holes, threads, internal features and other necessary elements to avoid secondary operations. We use high-quality tool steel to manufacture precision tolerance dies that can withstand 75k to 250k production runs without maintenance by implementing strategies such as predictive wear analysis.
As a progressive company in the field of die casting, we manufacture a wide range of magnesium, aluminum and zinc alloy parts and can experiment with different non-ferrous alloy compositions to obtain the desired properties and wear resistance. Our die casting process is computer controlled and closely monitored to ensure the highest levels of accuracy and repeatability. To support end-to-end production, we operate an in-house machining department and offer a wide range of finishing and coating options. Throughout the production cycle, our skilled experts use high-tech measuring and testing equipment as well as traditional tools to ensure that parts meet specifications.
New Energy Parts Die Casting Manufacturer
If you are in the renewable energy and new energy industries, then you need reliable die casting parts. Elimold is your trusted supplier of die casting parts for the new energy industry. With over 20 years of experience in the die casting industry, you can be sure that we are a company you can trust when you need die casting for solar panel brackets, wind turbine parts, new energy vehicles and other alternative energy parts.
Quality-conscious new energy industry companies choose Elimold for their new energy application die casting parts needs because we can save them money while producing strong and reliable parts. That’s why leaders in industries ranging from energy storage equipment to solar equipment and new energy vehicle parts rely on Elimold again and again.
We are a business that values customer service. If you don’t know how to treat your customers, you can’t be in business for many years. We are looking for long-term partners to help them succeed. Rather than just selling out and walking away. Once you start working with Elimold, you will be very satisfied with our level of service, and in addition to the savings and quality parts you enjoy, you will know that you will never need to go anywhere else for die casting parts manufacturing cooperation again.
Full-service provider with a high level of in-house production
As a full-service provider, Elimold has a correspondingly high level of in-house production. Customers can purchase low-value-added die castings for the new energy industry at fair market prices, and even highly complex technical components can be manufactured precisely to their specific requirements. The company’s full-service concept guarantees the required precision and processing quality. Starting from design, prototype and tool manufacturing, to production and CNC machining, to surface treatment and assembly of parts.
Sand Casting
Permanent Mold Casting
Lost Foam Casting
Investment Casting
Centrifugal Casting
Die Casting
Low Pressure Casting
Vacuum Casting
Benefits of Working with a Full-Service Die Caster
Today, more and more new energy companies are adopting die casting processes in their applications. One of the advantages that die casting offers to the industry is the ability to produce in large quantities without sacrificing strength or durability, while reducing costs. Whether you need a magnesium sub-component die casting for a wind turbine or an aluminum die-cast housing for a solar collection system, you can rely on us to produce quality parts to your specifications. Our services include rapid prototyping, product design, custom tooling, and finishing (depending on your project).
Elimold has the knowledge and ability to cast a variety of high-quality components for the new energy industry. With a variety of casting materials and the flexibility to adapt to rapid prototyping and large-scale production, we are your trusted new energy casting supplier. Therefore, choosing to work with a full-service die caster instead of managing multiple processes and suppliers yourself can help you free up your company’s resources, shorten delivery times, simplify logistics and inventory management, and save money. In addition, this can improve design and reduce overall costs because full-service die casters look for ways to add value in all processes.
At Elimold, our die casting engineers will work with you to fully understand your product, its appearance and performance requirements, and the expected environment. With this understanding, our engineers can help you optimize your design for maximum performance and overall value. Additionally, advance planning and analysis by die casting engineers can recommend cost-saving measures or prevent costly mistakes during the project lifecycle.
Die Cast Prototypes for New Energy Applications
For new energy companies that want prototypes with the same properties, alloys, and geometries for high-volume production, die cast prototypes are often the best approach. Prototype die casting molds can be produced at a lower cost with shorter lead times because they use standardized components (such as existing mold bases) and pre-hardened, uncoated tool steels that do not require post-machining heat treatment.
The tool will not run as efficiently as a typical production mold and will require manual deburring rather than using a production trimmed mold, but the part cost will be much lower than a CNC machined or gravity cast prototype. Prototype tools can deliver 1,000 or more high-quality parts for prototypes or even initial production.
Metal Casting Materials
- Aluminum
- Zinc
- Brass
- Magnesium
Metal Casting Finishing
- As Machined
- Bead Blasting
- Sand Blasting
- Painting
- Anodizing
- Plating
- Chromate
- Laser Engraving
Every New Energy Project Begins with a Review of the Die Casting Design
Every New Energy project begins with a review of your die casting design, and we work with our customers at every stage of the process. Our experience in engineering and die casting processes enables our expert engineers to recommend design modifications to reduce die casting tooling and metal costs, producing the highest quality parts. This expertise is transferred into production, and we ensure you gain maximum benefit from our experience and efficiency.
Embrace the future now and plan it with us today
We see ourselves as a partner to our customers, from product development to manufacturing to assembly and logistics services. The strength of our company lies in the outstanding expertise in aluminum, magnesium and zinc die casting processing, as well as our combined expertise in die casting and CNC machining. With our innovative concepts, we offer our customers value-added solutions and help reduce CO2 emissions.
With the introduction of new technologies in die casting, we set the benchmark in sustainability, thus significantly reducing the CO2 impact in the supply chain. As a supplier of die castings, the Elimold Group of Companies has been an ideal partner for customers for many years with a mature and highly reliable supply chain.
Start your new energy die casting project now
Have a project in mind? Whether you are at the concept stage or want to transform your design from prototype to production, whether it is a small project or a large project, please contact us now!