Lighting Industry on Demand Manufacturing
The lighting industry has worked hand and hand with our company to develop innovative solutions. We work to create alternative projects in this industry including precision machined components for an underwater lighting project. Our extensive understanding of manufacturing processes allows us to optimize a design to dramatically reduce production costs and minimize waste. Another example of a lighting component are enclosure gaskets, or housing gaskets, which are used in a variety of LED lighting applications, UV resistant, and specifically used to seal exterior aluminum housings.
What services does Elimold support the lighting industry with?
We provide high quality castings, extruded parts, machined parts, forgings and stamped parts for a variety of commercial and consumer lighting products. When fulfilling an order, we manage the entire supply chain process, including inventory, warehousing, quality control and more. We provide full support from our engineers.
We supply castings, forgings and extruded parts for a wide range of lighting applications including road, architectural, infrastructure, commercial and retail applications.
A one-stop shop for your lighting component manufacturing needs
Elimold offers a full range of manufacturing services and is a single source for all your lighting component manufacturing needs. Whether your component manufacturing requires metal stamping, die casting, 3D printing or injection molding, Elimold’s team of manufacturing engineers and process experts are ready to help. Our network of manufacturing facilities can handle projects of any size, from prototypes and low-volume production to large-scale production.
- Full range of manufacturing processes and materials
- Engineering design assistance
- Design for Manufacturability (DFM) feedback
What benefits will your company achieve thanks to our services?
- more profitable solutions,
- shorter lead times for orders for components,
- engineering and production solutions of the highest class,
- many other value-added services.
Elimold provides a complete supply chain management solution focused on elements such as: quality, cost, service and lead time.
Our Manufacturing Services
Elimold offers best-in-class manufacturing capabilities, ideal for rapid prototyping and custom production orders. Our own facilities and extensive manufacturing network enable us to efficiently deliver complex, high-quality parts.
CNC Machining
Injection Molding
Sheet Metal Fabrication
3D Printing
Extrusion
Die Casting
Vacuum Casting
Wire EDM
Our Capabilities
The lighting industry faces pressure to market lighting products quickly, changing demands, short lead times for large project requirements, and the constant need to reduce weight and increase costs to beat cheaper options from China.
Elimold has been working with customers in the lighting industry for many years. We are customer-oriented and facilitate the production of castings, moldings, plastic lenses and select moldings for a wide range of commercial and consumer lighting products.
In what technologies can we make components?
- Casting: pressure casting, lost wax method, as well as in sand molds
- CNC machining
- Forging
- Squeezing
- Stamping
- bending
Offers additional services
- Inventory Management,
- Finishing,
- Product Inspections,
- Product Rework and Repacking,
- Supply Chain,
- Engineering, and more
Custom solutions for different manufacturing need
Elimold understands that every lighting product manufacturing plant is unique, each with its own products, challenges and requirements. Our services are rooted in custom manufacturing. We work closely with our lighting product design and manufacturing plant customers to understand their unique needs, whether it is rapid prototyping, low-volume manufacturing or mass custom parts. Our team tailors custom lighting product part solutions to these specific needs and helps customers improve part design to enhance functionality, safety and aesthetics.
Improve lighting efficiency through high-precision parts
In the lighting industry, the accuracy and safety of products rely on precision parts. Elimold can provide lighting product manufacturers with tailor-made precision lighting parts solutions. Our team of experts works closely with customers to reduce parts manufacturing costs, provide optical parts manufacturing and provide assembly services. A complete quality control system is implemented to improve efficiency and accuracy.
Advanced Technology for Future Development
One of the most practical ways we achieve sustainability is through the use of cutting-edge manufacturing technology and quality control systems. The far-reaching upgrades exemplify how Elimold can seamlessly integrate sustainability into your manufacturing operations. A sound quality management system not only reduces losses, but also provides significant cost savings over time. A sound quality control system further amplifies these benefits, allowing Elimold to ensure efficient manufacturing services based on existing equipment and experienced teams.
Lens Fabrication
Elimold’s injection molding and laser cutting capabilities help create optical lenses and diffusers that provide optimal light diffusion for lamps and lighting fixtures. Contact us to learn how we can help with optical molding or lens fabrication using Lexan, acrylic or other materials.
Assembly Services
Elimold provides assembly services for mechanical and electrical components used in lighting fixtures. We can manufacture your components to the required specifications and tolerances, and then assemble the parts partially or fully as required.
- Mechanical assembly of parts into fixtures
- Wire routing and connections
- Continuity testing
Value-added Services
Product Design Assistance
Our experts can review your mechanical part designs and assist with issues related to manufacturing, material selection and process.
DFM Feedback
Elimold provides DFM feedback to ensure your parts are produced with minimal risk and using the most appropriate process.
Product Inspection
We inspect parts against drawing requirements and provide certification and documentation to ensure product quality.
Product Testing
When required, Elimold can take care of product testing of lighting fixtures.
Material Options
At Elimold, we work with and can offer a wide range of material options for the fabrication of lighting industry components and parts. The common material choices include:
- Aluminum
- Cold-rolled steel
- Stainless Steel
- Copper
- Brass
- Plastics
- Lexan
Secondary (finishing) Services
Your parts order from Elimold can include additional secondary or finishing services to simplify your production order and eliminate the need for managing multiple suppliers. Save time and improve order efficiency by letting Elimold handle your finishing services with your part production order.
- Painting
- Powder coating
- Anodizing
- Metal Plating (e.g., gold, silver nickel)
- Electropolishing
- Bead Blasting
- Media Tumbling
- Post-machining (e.g., drilling, tapping, deburring)
Lighting Fixture Component Manufacturing
Elimold can manufacture a full range of lighting fixture components, including:
- Cover and Back Plates
- Heat Sinks
- Trim plates
- Flanges
- End caps
- Suspended ceiling light fixtures
- Recessed lighting clips
- Ceiling light mounting plates
- LED light clips
- Light cover clips
- Metal light clips
- Aluminum alloy housing
- Plastic lens
- Glass lens
- Aluminum alloy frame
- Stand
Light Fixture (Luminaire) Production
Elimold can produce parts for and assist with the assembly of any style of luminaire, such as:
- Recessed cove fixtures
- Direct or indirect pendant light fixtures
- Recessed fluorescent fixtures
- Recessed can fixtures
- Wall sconce fixtures
- Recessed wall wash fixtures
Our experienced team can fabricate parts for different lighting designs and technologies, including those used in:
- Fluorescent lighting
- Induction lighting
- LED lighting
- Instant quotes available for most processes
- Options for materials and finishing services
Ready to start your next project?
Speak to our expert team today to find out how we can support you on your next project.