Power Generation
Elimold offers specialized custom manufacturing services for power generation components, including precision CNC machining, injection molding, die casting, and advanced 3D printing and high-quality investment casting. Our solutions are tailored to turbines, heat exchangers, and other critical components to ensure optimal performance and durability. We provide high-performance components to meet the stringent requirements of the power generation industry.
Providing High-Quality Custom Parts for the Power Generation Industry
Elimold has been manufacturing high-quality components for the power generation industry since its inception. Our custom parts and products are widely used in coal-fired power plants, natural gas power plants, and electric power plants, earning us a reputation as a reliable and innovative partner.
Our in-house engineers can assist in the design and production of individual components and prototypes of entire processes, as well as high-volume production, while our manufacturing and inspection teams ensure that the parts you receive are as reliable as the electricity your customers rely on.
Committed to Innovation
In the ever-changing field of power generation product manufacturing, our factory in Shenzhen, China, serves as a beacon of innovation and technological advancement. We deeply understand the importance of keeping pace with the industry’s rapidly evolving needs and therefore consistently invest in the latest manufacturing and testing technologies. We proactively ensure that our equipment and processes are continuously updated to stay in sync with cutting-edge developments. Innovation is at the heart of our corporate spirit and the driving force behind our success in the highly competitive power generation manufacturing sector. With cutting-edge technology and an unwavering commitment to progress, we possess a unique advantage in meeting the complex and ever-changing demands of this industry. Our continuous pursuit of excellence and adaptability is key to providing high-quality, innovative solutions in the field of custom-manufactured parts for the power generation industry.
Elimold Custom Manufacturing Division
Whether exploring new natural gas deposits or producing finished products, customized power equipment component solutions are key to achieving your goals. Elimold provides custom manufacturing services specifically for the power industry, ensuring you have the custom power equipment components you need to get the job done. Our teams of engineers and production staff design, manufacture, and supply high-volume production solutions for custom power equipment components, providing high-quality, reliable products and services for your diverse power-related equipment needs.
Keep Your Assets Running
At Elimold, we understand urgency and excel at handling unexpected situations. For years, we’ve partnered with leading global power and related equipment manufacturers, providing specialized custom components to meet increasingly tighter deadlines, more stringent precision requirements, and harsher operating conditions.
As an original equipment manufacturer (OEM), we possess a comprehensive suite of tools and a fully-fledged team, enabling us to deliver rapid design and engineering solutions to meet your specific project needs for custom component manufacturing in equipment and related fields such as oil and gas facilities, nuclear power plants, and hydroelectric power plants. With state-of-the-art equipment and a highly skilled team of technicians, we’re ready to help you get things done faster, saving you time and money.
Our Process
We’ve streamlined the entire process from start to finish, saving you time. Our professional team will work with you to develop the most suitable solutions for your industry and application scenarios, ensuring outstanding results.
The Design Phase
Elimold offers design support so you’re assured of precise outcomes. The design stage includes:
- Design support: We work with you to verify the existing design or work on a new one.
- Practical solutions: We build our systems according to safety, functionality and cost-effectiveness.
- Industry compliance: All our fabricated metal components adhere to the American Society of Mechanical Engineers (ASME) industry codes.
- Wide selection: Since we customize metal parts for various industries, you’ll have access to a range of options.
The Engineering Stage
You get high-quality service with state-of-the-art technology and world-class support through:
- A dedicated engineer: We assign a specific engineer to every project to ensure we meet and exceed your project needs.
- Advanced software: We use Solidworks Simulation (FEA), Solidworks, AutoCAD, and Codeware Compress to design and engineer your fabricated metal components.
- Quality control: Before material procurement and manufacturing start, we review all products for compliance and manufacturability.
Custom Parts Manufacturing Facility for Power Generation Equipment
When you need custom-made parts to ensure the efficient operation of your power plant, Elimold’s professionals can help. We have a modern 175,000-square-foot processing plant equipped with state-of-the-art equipment to produce a wide variety of custom parts for power generation facilities. Our advanced manufacturing capabilities enable us to produce a diverse range of components for various power generation applications, including onshore and offshore turbines, generators, and renewable energy systems. Utilizing state-of-the-art manufacturing equipment, we can produce complex parts with extremely tight tolerances and exceptional quality. Our unwavering commitment to precision ensures that the parts we manufacture contribute to the optimal performance and lifespan of power generation equipment.
Elimold's Quality Culture
Our quality management system is integrated into a culture of continuous improvement, ensuring product consistency, enhancing customer satisfaction, and driving continuous process optimization. Rigorous process control, comprehensive traceability, and compliance with regulations are the cornerstones of our operations. Regular audits and assessments further reinforce our unwavering commitment to maintaining and elevating high standards. Choosing Elimold means choosing a partner with an unwavering pursuit of quality at its core.
Full Production Support Team
We have a team of manufacturing experts working behind the scenes to fulfill your production order, we manage the entire process and keep you updated along the way.
Account Manager
Applications Engineers
Logistics
Quality Control
Looking to Start Your Project?
Whatever type of customized power equipment and product components you require, Elimold can meet your needs. We are committed to quality, speed, and price, striving to provide our customers with the best products at affordable prices.
Manufacturing Services for Power Generation Products
CNC Machining
Injection Molding
Sheet Metal Fabrication
3D Printing
Extrusion
Die Casting
Vacuum Casting
Wire EDM
Material
We can provide a wide range of high-performance materials. This is crucial for manufacturing durable, heat-resistant, and corrosion-resistant components for turbines, generators, heat exchangers, and electrical systems.
Metals
- Carbon steel
- Stainless steel
- Alloy steel
- Tool steel
- Copper
- Aluminum
- Titanium
- Nickel alloys
- Inconel
- Monel
- Hastelloy
- Duplex stainless steel
- Super duplex stainless steel
- Bronze
- Brass
Plastics
- PVC
- CPVC
- PE
- HDPE
- UHMWPE
- PP
- PPS
- PTFE
- PBT
- PA (Nylon)
- PEEK
- PVDF
- ABS
- Polycarbonate
Composite Materials
- GFRP (Glass Fiber Reinforced Plastic)
- CFRP (Carbon Fiber Reinforced Plastic)
- Kevlar composites
- Epoxy composites
- Phenolic composites
- Carbon-carbon composites
- Fiberglass laminates
- Aramid fiber composites
Surface Finishing
We offer a variety of high-performance surface finishing processes to suit different power equipment components. Please contact us if the process you require is not listed below.
- Anodizing
- Powder coating
- Electroplating
- Galvanizing
- Hot-dip galvanizing
- Electroless nickel plating
- Passivation
- Phosphate coating
- Black oxide
- Chromate conversion coating
- E-coating
- Polishing
- Electropolishing
- Sandblasting
- Shot blasting
- Bead blasting
- Ceramic coating
- Thermal spray coating
- PVD coating
- CVD coating
- Painting
Tailored Solutions for Power Generation Challenges
The power generation industry is constantly evolving, driven by technological advancements and the growing demand for higher-quality, greener energy. Our experienced engineers and highly skilled team work closely with our clients to develop customized solutions that address the specific challenges in the power generation sector. From prototyping to mass production, we possess the necessary expertise and adaptability to drive innovation and efficiency improvements in this field.
Industry Standards and Requirements
Elimold specializes in manufacturing custom components to withstand the harsh environments common in power plants, such as extreme temperatures, pressures, and exposure to chemicals or other corrosive substances. All components we manufacture for this industry are custom-made, as customers provide the necessary design drawings and specifications. We do not supply any proprietary components to power generation customers.
Quality Control Process
Elimold has a rigorous quality control process to ensure the highest product quality. We are ISO 9001:2015 certified and provide comprehensive documentation, including tolerance analysis, Production Quality Plan (PQP), Production Part Approval Process (PPAP), and Certificate of Conformity (C of C). In 2024, we built a new quality laboratory equipped with a cleanroom, where all tests are conducted under ideal conditions by our highly trained team to ensure optimal results. Our inspection and testing procedures guarantee that every product meets our stringent standards.
Assembly and Tooling
We offer comprehensive tooling and fixture solutions for testing and maintenance services, ensuring that every part we manufacture is not just a component, but a cog in a larger, perfectly functioning machine. From the smallest accessories to the most complex components and assemblies, our manufacturing processes are streamlined and precise. Our assembly capabilities simplify your operations and ensure your systems work collaboratively as a whole. Our engineers are experts in the interplay between functions and options, enhancing the stability, reliability, and performance of your power generation and distribution systems.
Electricity Production Type
Coal
Natural Gas and Oil
Nuclear Energy
Solar
Wind
Hydroelectric
Biomass
Geothermal
Other Technologies
Applications in the Power Generation Industry
Elimold’ capabilities support a wide range of power generation applications, including:
- Turbine Components: Precision-cut and fabricated parts for energy production.
- Electrical Enclosures: Custom designs to protect critical electrical systems.
- Control Panels: Reliable and aesthetic solutions for system operations.
- Mounting Brackets: High-strength components for structural integrity.
- Heat Exchanger Parts: Tailored solutions for efficient thermal management.
- Structural Supports: Durable and reliable frames and assemblies.
- Equipment Housing: Custom enclosures for energy infrastructure.
Pursuing Excellence
At Elimold, we are committed to providing precision-machined parts that not only meet but exceed industry standards. Our focus on continuous improvement, investment in cutting-edge technology, and dedication to customer satisfaction makes us a trusted partner in the power generation industry. We understand the critical role of precision in power generation system performance and are committed to providing parts that enhance reliability and efficiency.
Precision Driving the Future: Our Role in Power Generation
We play a vital role in the power generation industry by providing precision component manufacturing services, essential for efficient and reliable energy production. Our expertise spans a wide range of power generation technologies, including traditional refineries, transmission and storage systems, nuclear power facilities, and renewable energy systems. We are committed to excellence and innovation, a commitment that has been strengthened over time. Today, Elimold is a leader in the design and manufacture of high-quality components, dedicated to meeting the evolving needs of the power industry.
FAQs
Yes. We have extensive experience in manufacturing components where conductivity is critical. We frequently machine copper, brass, and aluminum alloys, which possess excellent conductivity suitable for power generation and distribution systems. Our machining processes maintain surface integrity and dimensional accuracy, ensuring maximum conductivity and reliable long-term performance.
Power distribution components typically require precise fit to guarantee performance and safety. We employ advanced CNC machining technology, rigorous process control, and in-process inspection to ensure dimensional accuracy throughout the entire production process. Our quality management system is ISO 9001 certified, and each part is inspected to ensure it meets customer specifications, guaranteeing stable and reliable performance in actual applications.
Elimold specializes in custom plastic parts for the power generation industry. We can manufacture a wide variety of components, including wind turbine blades, solar panel parts, electrical housings, control panels, and more.
Elimold utilizes a variety of manufacturing technologies to produce reliable and efficient power generation components. Our primary method is injection molding, which enables us to produce high-volume parts with high precision and accuracy. In addition, we offer services such as gas-assisted molding, foam molding, and in-mold labeling to meet specific customer needs.
Elimold is committed to using the latest technologies and processes to ensure the production of the highest quality power generation components. We possess advanced equipment and tools, and experienced engineers work closely with our customers to design components that fully meet their specifications. Furthermore, we strictly adhere to RoHS and REACH regulations, providing safe and environmentally friendly plastic products.
Elimold is dedicated to providing high-quality solutions for the power generation industry. We maintain strict quality control and are ISO 9001:2015 certified. These certifications demonstrate our commitment to meeting industry standards and providing reliable and efficient power generation components.
Yes. The materials and coatings we use are specifically designed to withstand the high temperatures of power generation environments, including stainless steel, heat-resistant alloys, and special surface treatment processes. By carefully selecting suitable materials and combining them with precision machining techniques, our components maintain structural integrity and dimensional stability even under prolonged thermal stress.
Absolutely. We can machine custom electrical connectors, terminals, and busbar assemblies according to your specific requirements. Whether the application requires tight tolerances, special conductive plating, or unique geometry, we can produce parts that seamlessly integrate with your electrical components. We can meet the small-batch and high-volume production needs of OEMs and undertake large projects.
To provide the most accurate quote, please provide detailed part drawings or CAD models, specifying the materials, required tolerances, quantity, any critical features, and necessary surface treatments (such as polishing, plating, or engraving). The more detailed the information you provide, the more accurately we can tailor a competitive quote for you.
Contact Elimold to Get Started Today
With over 10 years of experience, Elimold provides high-quality components to original equipment manufacturers (OEM) through its vertically integrated manufacturing capabilities. We are committed to achieving collaborative, efficient, and high-quality results in the power generation sector, continuously driving profitable growth for our expanding customer base.
By working with our experts, you will benefit from our industry-leading supply chain management, manufacturing, assembly, and manufacturing-oriented design capabilities. We can optimize your production needs from small batches to large volumes with exceptional scalability. Contact us today to discuss your power generation project with our team.