Sewage Treatment And Disposal Sheet Metal Fabrication Services
Elimold is a trusted supplier of custom sheet metal solutions, committed to providing high-quality machining and rapid response services. Our superior supply chain capabilities ensure timely delivery and service to Sewage Treatment and Disposal (SID) plants, contributing to their efficient and sustainable operations.
Wastewater Treatment Plant Equipment Sheet Metal Parts Manufacturing Solutions
Elimold specializes in manufacturing high-performance metal parts and sheet metal assemblies for wastewater treatment plants. With over 15 years of industrial manufacturing experience, we ensure our products possess superior quality, reliability, and durability, meeting all relevant industry standards. Our sophisticated manufacturing and processing capabilities meet the infrastructure needs of global clients across a wide range of applications, including water purification, filtration, and waste management systems. Elimold’s comprehensive equipment provides full support for your project, from initial design to final production. No matter the size of your project, our team can provide solutions. We also offer 24/7 emergency service, so you can get the critical assistance you need with just a phone call or email.
A Trusted Partner for Sheet Metal Parts Manufacturing for Water Treatment and Disposal Equipment
Manufacturing sheet metal parts for the water treatment industry and related equipment is Elimold’s core competency. We specialize in manufacturing tanks and clarifiers, as well as filter screens, walkways, and frames supporting filter components. With expertise in stainless steel and aluminum welding, certified welding qualifications, and a modern machining facility, we are the ideal manufacturer of water treatment equipment components. Clean water is an essential part of a healthy life. Water treatment companies employ many talented and experienced professionals who use sophisticated engineering techniques to design systems that remove contaminants and purify water. These systems are dedicated to protecting the environment and maintaining human health. Elimold is proud to be a part of providing this vital resource of clean water to people and communities. Industrial and municipal water treatment solution providers in the U.S. and globally trust us to manufacture and deliver the metal parts and equipment they need.
Sewage Treatment and Disposal Sheet Metal Parts Custom Processing Enterprise
Elimold provides top-quality sheet metal and thin-plate custom processing services to manufacturers of Sewage Treatment and Disposal equipment worldwide. As a custom sheet metal parts processing company, we have an ISO-certified factory and consistently maintain the highest standards. Our dedicated team ensures timely delivery, even for urgent orders. We possess a full range of sheet metal processing equipment, capable of performing virtually any advanced processing technique. Steel rolling and forming are just one of the many typical services offered daily in our precision machining workshop. In addition to carbon steel, we also offer stainless steel processing, structural steel products, thick aluminum sheets, and processing services for most nickel alloys currently available on the market.
In-House Sheet Metal Manufacturing Plant
Elimold owns its own factory and offers assembly services. We have an 87,000 sq ft plant in Shenzhen, China, equipped with a fully-equipped machining workshop. Our experienced technicians, with over 30 years of experience, are committed to providing reasonable prices, superior workmanship and materials, state-of-the-art equipment, and comprehensive services, striving for 100% customer satisfaction. All sheet metal parts for our Sewage Treatment and Disposal equipment are manufactured in Elimold’s modern in-house facility, strictly adhering to the highest standards set by leading industry regulatory bodies, including ANSI, ASME, and ASTM. All products undergo comprehensive quality and integrity testing. We produce high-quality metal parts with excellent lead times and can handle small-batch production. For more information about our custom metalworking services or other manufacturing capabilities, please contact us directly.
Contract Metal Fabrication
Our full-time staff of welders, engineers, and CNC programmers and machinists play an integral role in our contract metal fabrication capabilities. From enhanced 3D CAD/CAM software to redundant, state-of-the art manufacturing equipment, the Elimold contract metal manufacturing process allows for alternate workflows as well as 24-hour operation. Utilizing a Class-100 cleanroom for cleaning and packaging of critical parts, we also offer an international crating program for quick delivery when WPM certification is required.
Manufacturing Capabilities
- Stainless Steel Fabrication
- Aluminum Fabrication
- Custom Sheet Metal Fabrication
- Specialized machining of metals and plastics
- Prototyping services and reverse engineering
- Coordinate measuring machine for quality assurance
- Scanning electron microscope with EDS elemental analysis
- Ultrasonic cleaning and Class 100 cleanroom packaging
- Specialized alloy manufacturing: Hastelloy® C76, Monel® 600 ,etc
- Class 10,000 cleanroom weld for high purity plastics such as 940HP Plus Teflon
- Manufacturing, design, engineering, and consulting services with material selection assistance
- Plastic manufacturing capabilities include fabrication of polypropylene, PVC, FM4910 listed plastics, and exotic plastics such as PVDF, Halar®, and Teflon®
Equipment Capacities
- Tig & mig welding up to 1″ plate
- Plastic welding up to 1″ sheet stock
- Thermo bending up to ½” sheet stock
- Metal tube bending up to 2″ in diameter
- Automated orbital welding up to 2″ diameter
- Plastic sheet sawing up to 12′ wide and 2″ thick
- Plastic sheet routing machine travels up to 121″x61″x24″ (x-y-z)
- Laser cutting of metal parts up to 10′ long, 5′ wide and up to 5/8″ thick
- Horizontal band sawing with miter head for both round and square bar and tube sawing of up to 10″ diameter
- Vertical milling machines travel up to 84″x46″x30″ (x-y-z) for multi-axis 3D metal and plastic
- 170-ton press brake with CNC back gauges for bending up to 10′ wide and ½” thick
- Lathe turning with live tooling and 10″ chuck capacity, 21″ cutting diameter, up to 48″ of z-axis travel, and automated bar-feeding
Industrial Fabrication Solutions for Wastewater Treatment Equipment
Industry Expertise
More than 15 years of experience in fabricating high-strength, high-precision structural and mechanical components for municipal and industrial wastewater facilities.
Advanced Manufacturing Capabilities
CNC machining, laser cutting, welding, and precision forming operations provide our customers with flexibility in the production of high-quality, corrosion-resistant components designed for long-term performance.
Compliance with Environmental Standards
Elimold’s regulatory expertise ensures compliance with all relevant standards supported by our ISO 9001:2015-certified quality control processes.
Cost-Effectively Meeting Your Requirements
Scalable contract manufacturing solutions, from custom prototypes to low-volume projects to large-scale manufacturing runs.
We Offer a Variety of Sheet Metal Fabrication Services
Whatever type of sheet metal fabrication your Sewage Treatment and Disposal equipment requires, Elimold ensures a successful completion. With our superior craftsmanship, you can have a beautiful and functional product.
Laser Cutting
Bending
Welding
Punching
Riveting
Stamping
More Metal Fabrication services
Our industrial metal fabrication shop provides a wide range of capabilities for special fabrication of all types of metal from sheet metal to plate and structural steel, as well as exotic metals. Our metal fabrication and machine shop provides diverse capabilities including:
- Structural Steel
- Ductwork
- Machine Frames
- Pump Bases
- Blower Assemblies
- Welding-Tig-Mig-Stick
- OSHA Machine Guards
- Weldments
- Steel Erectors
- Mixer Mounting Frames
- Tanks
- Mezzanines
- Staircases
- Catwalks
- Pump Skids
- Pump Carts
- Machine Bases
- Exhaust Hoods
- Dampers
- Sound Enclosures
Advanced Manufacturing Equipment and Capabilities for Sheet Metal Parts in Water Treatment Equipment
With our extensive experience, superior craftsmanship, and robust production capabilities, we consistently deliver products that meet our customers’ expectations for quality, delivery time, and cost. Regardless of project size, Elimold is committed to building long-term partnerships with all our clients. We have over 10 years of experience in heavy machinery manufacturing, with a particular expertise in water treatment equipment. Our facility boasts a 100,000-pound heavy-duty lifting capacity and offers a full suite of in-house services from quotation to finished product delivery.
Elimold employs over 50 welders, all holding AWS D1.1, D1.6, and ASME IX certifications. We hold ASME U and US National Welding Committee R stamps and are proficient in a wide range of welding processes, including GMAW, SMAW, GTAW, and SAW. Our water treatment equipment manufacturing capabilities include pressure vessels, digester caps, clarifiers, swashplate clarifiers, and gravity filters.
Any reputable sheet metal processing company needs advanced equipment. Elimold’s continued success is due to our ongoing investment in our employees and the equipment they use. We are truly at the forefront of laser, waterjet, metal forming, and machining technologies. Because we need to process a wide variety of sheet metal, we require larger, faster, stronger, and more efficient methods for machining metal parts.
Materials and Products
Elimold provides custom metalworking services to clients in the wastewater and water treatment industries. In addition, we offer complete conveyor system manufacturing services. We specialize in forming, rolling, and welding processes to machine low-carbon steel, stainless steel, nickel alloys, Incol nickel alloys, and Monel alloys into various profiles specified by our clients. Parts can be up to 16 feet (4877 mm) in diameter and 1 inch (25.4 mm) in thickness, maintaining tight tolerances throughout the manufacturing process. Typical applications include the manufacture of hoppers, tanks, chutes, and frames. Parts are designed for wear resistance, corrosion resistance, and heat resistance, according to client requirements.
Experience Fabricating a Wide Range of Wastewater Plan Parts and Sheet Metal Assemblies
Structural Assemblies and Support Components
- Walkways, staircases, platforms, and safety railings
- Custom metal enclosures and control panel housings
- Structural support frames and mounting brackets
Water and Sludge Processing Equipment Components
- Piping supports and framework for sludge treatment systems
- Custom metal baffles and flow control components
- Structural enclosures for pumps, motors, and filtration systems
Aeration and Water Filtration System Components
- Stainless steel diffuser plates and screens
- Filter media supports and metal framework
- Ductwork and ventilation system components
Chemical Processing Corrosion-Resistant Equipment for Harsh Environments
- Custom enclosures for chemical treatment systems
- Corrosion-resistant tanks, troughs, and piping components
- Stainless steel and aluminum parts for harsh water treatment environments
Turnkey Manufacturing Capabilities
Our diversified business portfolio enables us to provide turnkey sheet metal manufacturing services, thanks to our years of contract manufacturing experience in the industrial and water treatment markets. The design, manufacturing, or assembly of sheet metal parts often becomes costly and complex when multiple manufacturers are involved. Coordinating multiple tasks assigned to different engineers often does more harm than good. Our goal is to eliminate this chaos through project management and turnkey solutions. Our in-house sheet metal fabrication facility, with 75 employees, can meet all the sheet metal parts manufacturing and project management needs for projects of any size in the Sewage Treatment and Disposal industry.
Sheet Metal Parts Design Capabilities (Sewage Treatment and Disposal)
We offer a complete integrated design and manufacturing service! Sheet metal projects in the Sewage Treatment and Disposal industry can be extremely complex. Our goal is to streamline the process for our clients. Our integrated design and manufacturing service enables faster, on-time project completion and more efficient coordination, resulting in high-quality products. Elimold’s designers, engineers, and clients form a team, working together to bring your project dreams to life. Our integrated design and manufacturing service eliminates any extra steps in the process, saving you time and money.
Complete Sheet Metal Assembly Services for the Sewage Treatment and Disposal Industry
We specialize in providing sheet metal design, manufacturing, and assembly services to equipment manufacturers in the Sewage Treatment and Disposal industry. We offer a full range of sheet metal parts assembly services, including design assistance, AutoCAD drafting, fabrication of equipment sheet metal parts, assembly services, commissioning, testing, and the mechanical expertise needed to ensure project success. Our testing and commissioning programs are designed to eliminate faults. This comprehensive solution is a cost-effective approach and the preferred choice for overall sheet metal parts for equipment systems.
Reliable Sheet Metal Parts Manufacturing Solutions for the Wastewater Treatment Industry
Elimold collaborates with other business units to provide customized manufacturing services for a wide range of water treatment systems and complete equipment packages. We have a team of experienced experts and advanced manufacturing facilities, giving us a unique capability to design and build water treatment systems, including mobile containerized systems. We can assist with product design and manufacture fully functional commercial and industrial-grade products and equipment.
Our professional team’s unique experience stems from our involvement in the manufacturing and assembly of sheet metal parts for a wide variety of wastewater and water treatment systems. You can rest assured that we have a thorough understanding of any project scope and can find the most cost-effective solution. Therefore, whatever sheet metal parts manufacturing challenges you face for wastewater treatment equipment, our team will work directly with you to develop the most effective and economical solution to ensure your operations return to normal.
Optimize TCO & De-Risk Your Supply Chain
We understand that for Procurement Managers, Total Cost of Ownership (TCO) and supply chain stability are critical. A component failure is not an option.
- Local stability and scale advantages: We have a team of engineers with over 20 years of experience and assembly workers, and a modern factory of over 160,000 square feet in China.
- Verifiable Quality: Our ISO 9001:2015 Certification is your assurance of a documented, auditable system that guarantees full material traceability and eliminates the risk of quality failures.
- Streamlined Partnership: As a one-stop-shop with over 160 craftsmen, we consolidate the entire fabrication lifecycle.
For the Design Engineer: Guaranteed Performance & Flawless Execution
We understand that for Design Engineers, flawless execution is paramount. A fabrication that fails to meet spec reflects on your design and causes costly delays. Our team thrives on technical challenges, ensuring your designs are translated from print to physical reality with absolute precision.
- Material & Welding Excellence: We have deep, verifiable experience with 304L, 316L, and Duplex stainless steels (2205, 2507).
- Surface Finishing & Corrosion Control: Our in-house pickling and passivation capabilities are critical for restoring the steel’s passive layer, ensuring maximum corrosion resistance and longevity in harsh environments.
- Advanced Manufacturing: We leverage technology like 5-axis laser cutting, robotic welding, and 3D model-based inspection to ensure your components are built exactly to spec, every time.
Diverse Industry Experience at Elimold
Our company has manufactured custom industrial parts and assemblies for a wide range of equipment used in wastewater treatment and processing, including:
- Municipal Water Treatment Facilities
- Industrial Wastewater Processing Plants
- Agricultural and Irrigation Systems
- Food Processing Wastewater Systems
- Chemical and Pharmaceutical Waste Management
- Power Generation Plant Water Processing
- Oil and Gas Refinery Water Treatment
Big or small, we can do it all. Let us know what you need
Contact us now to discuss your project needs and learn how our manufacturing and assembly capabilities can help your business grow.