Aluminum Die Casting Services
For your aluminum die-casting needs, trust Elimold’s team of experts. Welcome to Elimold’s world of aluminum casting. As a high-performance, trusted manufacturer, we are capable of producing precision and complex aluminum castings to your unique specifications. Explore the versatility and efficiency of aluminum die casting and work with Elimold to meet all your manufacturing needs.
Aluminum Die Casting Manufacturer
If you are looking for a supplier capable of providing high-quality aluminum die castings, Elimold is a strong and reasonably priced option. We specialize in producing precision OEM aluminum die castings using advanced casting equipment, adhering to the highest industry standards and superior quality. With our extensive experience and expertise, we offer aluminum casting machining services for prototyping and production ranging from small batches to large volumes. We are a reputable and experienced precision casting company in China, capable of customizing various aluminum die castings to meet your needs. Elimold is a trustworthy partner, providing you with precise, reliable, and efficient solutions.
Our Die Casting Process
Analysis
Custom Mold Solutions
Die Casting Production
Finishing
Assembly
Packaging and Inventory
Unparalleled Collaborative Engineering Support
We understand the importance of optimizing aluminum die-casting designs. Our experienced team of engineers is ready to work with you, providing support and guidance to ensure your parts perform at their best while minimizing production costs. Our engineering support includes:
- DFM and Manufacturability Processes
- Material Selection Guidelines
- Tooling Design and Development
- Technical Support and Commissioning
Comprehensive In-House Support Services
Our comprehensive in-house support services are designed to streamline the delivery of finished aluminum die-cast parts from a single source while maintaining superior quality control. By centralizing all necessary functions in one place, we ensure timely delivery, cost savings, and seamless integration of all aluminum die-casting services, including:
- Precision CNC machining and tapping
- Deburring and surface treatment
- Surface treatments such as electroplating, painting, and powder coating
- Assembly and subassembly
- Packaging and logistics support
Hot Chamber Die Casting and Cold Chamber Die Casting
Hot chamber die casting and cold chamber die casting are two main methods in the die casting industry for producing precision aluminum alloy parts. Each process has its unique characteristics, advantages, and limitations, making them suitable for different materials and applications.
Hot Chamber Die Casting
Cold Chamber Die Casting
How are aluminum die-cast parts manufactured?
Aluminum casting molds, made of hardened tool steel, must be divided into at least two parts to allow for the removal of the casting. The aluminum die-casting process allows for the rapid, continuous production of tens of thousands of aluminum castings. The mold is securely mounted on a die-casting machine. The fixed half of the mold is stationary, while the other half (the injection mold) is movable. Depending on the complexity of the casting, aluminum casting molds can be simple or complex, incorporating movable sliders, cores, or other components. At the start of the die-casting process, the die-casting machine clamps the two half molds together. High-temperature molten aluminum alloy is injected into the mold cavity and solidifies rapidly. The movable half mold is then opened, ejecting the aluminum casting.
Magmasoft® Aluminum Casting Mold Flow Testing
Elimold utilizes the internationally recognized MAGMAsoft® simulation technology to optimize mold design and aluminum casting quality. MAGMAsoft® simulation capabilities help users better understand various aspects of aluminum injection mold filling, high-pressure aluminum die casting, solidification, mechanical properties, thermal stress, and deformation. MAGMAsoft® features a fully menu-driven design, integrating a solid modeler, CASD interface, and a vast database, providing a complete solution for design, production, and quality departments.
Interested in embarking on your aluminum die-casting journey?
Our engineers will answer your questions and show you how innovative aluminum die-casting technology can revolutionize your next project.
As your aluminum die-casting manufacturer, how can Elimold help you?
Elimold utilizes advanced computer technology to produce your custom aluminum die-castings in automated robotic die-casting manufacturing systems, providing you with optimized solutions for high quality and precision. When you begin working with us, our engineers and production team will thoroughly understand your needs, providing budget-friendly aluminum die-casting production solutions and comprehensive support, ensuring effectiveness. Because at Elimold, your needs are paramount, and we will strive to be your partner in the aluminum die-casting field, dedicated to helping you succeed.
Different Types of Aluminum Casting Processes
Sand Casting
Permanent Mold Casting
Investment Casting
Lost Foam Casting
Centrifugal Casting
Low Pressure Casting
Vacuum Casting
Squeeze Casting
Gravity Die-Casting
High Pressure Die-Casting
Semi-permanent mold casting
Tilt Pour Aluminum Casting
Aluminum Die Casting Company
At the heart of Elimold’s business model lies flexible scheduling, rapid response, cellular production, ample inventory, inventory management and Kanban management, the Small and Medium Die Change (SMED) concept, automation, and an unwavering commitment to Six Sigma quality. All these strengths enable us to operate with a forward-thinking and meticulous approach, with each element contributing to shorter lead times and production windows. Elimold’s partners and management team have over 20 years of experience in aluminum die casting. We possess the die casting plant, equipment, experience, and know-how to produce the high-quality products we are so proud of. We look forward to providing you with total customer satisfaction, backed by our focused service and commitment to meeting and exceeding your expectations as a die casting supplier.
Extensive Experience in Aluminum Casting
Elimold is an aluminum casting company that truly meets your needs, utilizing electromagnetic technology. We independently develop and maintain our proprietary casting and core-making equipment, minimizing downtime and reducing costs, enabling us to offer highly competitive prices. Ultimately, we produce high-quality, precise, reliable, and affordable American-made aluminum castings.
Furthermore, Elimold’s advanced quality planning, process control, on-time delivery, high-quality products, and deep understanding of your aluminum casting needs make us not just a supplier, but a partner. All our high-quality aluminum castings undergo core-making, heat treatment, machining, and powder coating in-house.