Lead Die Casting Service
Elimold offers custom die-casting services for complex lead parts, combining strength, repeatability, and speed. From prototyping to mass production, we leverage our in-house mold design and finishing capabilities to provide precision-cast lead alloy parts. Contact us now for a project quote.
Lead Die Casting Company With Leadership Position
Elimold’s Specialty Casting division has extensive experience in turning your custom lead parts casting needs into reality. We are capable of producing high-precision castings that meet nuclear-grade standards, achieving the highest density for lead castings. Whether you need custom, single-piece, or mass production, we can meet your needs, from quantities of less than one pound to continuous castings exceeding 150,000 pounds. For complex projects, we offer model making and mold-making services to ensure you get the precise shape and weight you require. We can provide fully machined parts for both single-piece and mass production, and finished parts can be provided upon request. Our talented sales and engineering team can assist you through every stage of your project, from design to delivery, ensuring your needs are met.
One-Stop Lead Alloy Die Casting Production Service
Elimold provides professional lead alloy die casting solutions, covering mold design and manufacturing, die casting, CNC precision machining, and surface treatment. With our independently developed die casting equipment and strict process control, we ensure that every lead alloy part has consistent dimensions and reliable lightweight properties, thus achieving efficient, stable, and high-quality mass production.
Mold Design & Manufacturing
Die Casting Production
Secondary Processing
CNC Precision Machining
Surface Treatment
100% Full Inspection
Why Choose Elimold's Lead Alloy Die Casting Services?
Lead alloys are widely used in industries such as radiation shielding, batteries, and construction. In radiation shielding, lead alloys are crucial for medical imaging equipment and nuclear facilities due to their ability to effectively block harmful radiation. The battery industry uses lead alloys in lead-acid batteries, providing energy storage solutions for automotive and renewable energy systems. In construction, lead alloys are used in roofing materials and waterproofing applications. Elimold’s emerging lead alloy die casting technology includes advanced energy storage systems and next-generation shielding solutions for space exploration. Elimold offers die casting manufacturing services for sustainable energy storage materials and protective components. Its unique properties ensure its continued important role in scientific exploration and industrial innovation, especially in areas where density and corrosion resistance are critical.
Unparalleled Collaborative Engineering Support
We understand the importance of optimizing lead die-casting designs. Our experienced team of engineers is ready to work with you, providing support and guidance to ensure your parts perform at their best while minimizing production costs. Our engineering support includes:
- DFM and Manufacturability Processes
- Material Selection Guidelines
- Tooling Design and Development
- Technical Support and Commissioning
Comprehensive In-House Support Services
Our comprehensive in-house support services are designed to streamline the delivery of finished lead die-cast parts from a single source while maintaining superior quality control. By centralizing all necessary functions in one place, we ensure timely delivery, cost savings, and seamless integration of all lead die-casting services, including:
- Precision CNC machining and tapping
- Deburring and surface treatment
- Surface treatments such as electroplating, painting, and powder coating
- Assembly and subassembly
- Packaging and logistics support
Types of Lead Die Casting
We offer comprehensive Lead die casting services using both hot chamber and cold chamber die casting methods to meet a wide range of material requirements and project specifications.
Hot Chamber Lead Die Casting
Cold Chamber Lead Die Casting
Get a quote today andreceive a free DFM analysiswithin 4 hours.
With state-of-the-art technology and a team of expert engineers, we are equipped to handle even the most complex lead die casting projects. Contact us today to learn more about how we can help you achieve success.
A Unique Philosophy, Unparalleled Service
Elimold is a leading company in the lead die-casting industry and enjoys a global reputation for its unique cost-effective solutions and value-added services. We pride ourselves on creating maximum value for our clients by doing thorough pre-production work. This means asking many questions to ensure we deliver what our clients truly need and expect. Furthermore, Elimodl’s delivery system and customized solutions create significant value for our clients. Our capabilities include engineering and design-to-manufacturing (DFM) support, prototyping, in-house machining, various decorative and protective surface treatments, mechanical assembly, and more.
Different Types of Lead Casting Processes
Sand Casting
Permanent Mold Casting
Investment Casting
Lost Foam Casting
Centrifugal Casting
Low Pressure Casting
Vacuum Casting
Squeeze Casting
Gravity Die-Casting
High Pressure Die-Casting
Semi-permanent mold casting
Tilt Pour Aluminum Casting
Lead Die Casting Capacity and Production Plant
Elimold provides a one-stop service for lead die casting to OEM across various industries, including casting, machining, and painting. Starting with 12,000 square feet of production space, the company has grown into a modern, efficient 70,000+ square foot facility. Despite its continued growth, one thing remains constant: our relentless pursuit of quality and innovation. Our in-house plant boasts 58 advanced die casting machines ranging from 250 to 2000 tons, capable of producing lead parts of all sizes and weights, from a few grams to 20 kilograms, meeting both small and large-volume production needs. We can handle short-term orders ranging from 1 piece to 500,000 pieces per year.
Casting of Thin-Walled Lead Alloy Structural Components
Our production technology team precisely controls melt quality, high vacuum levels, and intensification pressure to eliminate internal defects. This ensures pressure integrity, allows for T6 heat treatment, and meets the stringent strength-to-weight ratio and electromagnetic interference shielding standards for aerospace and high-end electronics products. Furthermore, we employ closed-cavity vacuum technology (cavity pressure <50 mbar) to achieve clean filling of thin walls (down to 1.0 mm). Multi-stage injection molding ensures laminar flow, followed immediately by high-pressure intensification (>800 bar) and pulsed mold cooling. The final result is dense, fine-grained components with excellent mechanical properties and stability.
Built by Experts, Backed by Process
At Elimold, every project is supported by a dedicated team of experts across engineering, production, quality control, logistics, quoting, and customer support. Through integrated collaboration and precise process management, we ensure consistent quality, reliable delivery, and exceptional service at every stage of your project.
Small Lead Alloy Castings
Medium Lead Alloy Castings
Large Lead Alloy Castings
Lead Die Casting Factory Offering Highly Competitive Prices
We own a large die casting plant with extensive manufacturing and design experience across multiple sectors. Decades of effort have made us a leader in the die casting industry, and we are committed to enhancing the business value of all our trusted clients. We have the expertise to provide optimal solutions for a wide range of manufacturing challenges, from simple to complex. Our expertise extends beyond secondary processing to the entire production process. From the moment we receive a client’s request, we are dedicated to helping them reduce production costs using die casting molds. Elimold’s lead die casting process can manufacture parts with complex shapes and specific tolerance requirements. Our custom die-cast lead products have short lead times, significantly reducing our clients’ delivery time.
Testing and Surface Finishing Capabilities
In addition to lead die casting, Elimold offers a range of other services, including metallurgical composition analysis, process X-ray inspection, assembly and testing, heat treatment, Class A surface finishes (hand/surface treatment), coating, anodizing, electroplating, painting, and powder coating. With Elimold’s comprehensive value-added services, you can rely on our integrated solutions to meet all your manufacturing needs.
High-Precision CNC Machining and Value-Added Services
Elimold offers a range of value-added services to help customers reduce costs and minimize delivery times. Therefore, we also provide high-precision CNC machining services for die-cast lead parts, including turning, milling, drilling, boring, and tapping. We are your one-stop custom lead die-cast parts manufacturer. With a large factory and experienced staff, we can achieve high-volume production and fast delivery. With comprehensive testing and quality assurance processes, we ensure that we meet your production needs with the most cost-effective solutions and deliver the highest quality products.
Precision Lead Casting Services
As a leading lead die-casting manufacturer, we are committed to investing in high-quality machinery and technology to ensure high precision, consistency, and reduced labor costs. With continuous monitoring and a team of professional technicians, we are able to quickly identify problems. Our innovative die-casting plant and advanced equipment make us one of the leading service providers in the field. We implement high-quality workflows to exceed customer expectations. Furthermore, rigorous quality inspection methods enable us to effectively prevent product defects. Choose us to meet your die-casting needs and experience the perfect fusion of innovation and expertise. Contact us today to learn how we can enhance your projects with precision engineering and superior quality.
Quality System and Compliance
Quality and reliable service are our top priorities. All copper castings are designed, engineered, manufactured, and tested to the highest standards. Throughout the manufacturing process, all castings undergo regular inspections, and their chemical composition is evaluated before casting to ensure the alloy composition meets requirements and customer specifications. Internal resources supporting our casting and inspection operations include:
- Fully equipped chemical and mechanical analysis laboratory
- Certified materials
- Team of metallurgical engineers
- Heat treatment facilities
- Fully equipped machining workshop
- Optical emission spectrometer
- Pressure testing
- Liquid penetrant testing
- Mechanical fracture testing
- Silver-tin plating
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