Magnesium Alloy Die Casting Services
Elimold offers customized magnesium die-casting solutions to meet your production needs. We provide end-to-end solutions for the manufacturing industry, ensuring the precision of our magnesium die-casting services to produce lightweight, durable, and structurally complex products. With industry-leading equipment and a highly skilled workforce, we guarantee that every magnesium alloy part possesses superior quality, durability, and performance.
Your Premier Magnesium Die Casting Manufacturer
Looking for an experienced and trustworthy die casting manufacturer to process precision magnesium alloy parts? Elimold is the ideal choice. With over 10 years of experience in magnesium alloy die casting, we can produce a wide range of simple or complex magnesium alloy products, including high-quality precision magnesium alloy die castings, investment castings, and high-pressure die castings. We are equipped with reliable operators and advanced machinery to meet your diverse needs. Our sourced magnesium alloy die casting materials are non-magnetic, easy to cast, and typically require no surface treatment. All our magnesium alloy die castings undergo rigorous inspection processes, including in-process inspections by designated inspectors and a comprehensive final inspection of each part.
One-Stop Magnesium Die Casting Services
Our one-stop magnesium alloy die casting solution encompasses mold design and manufacturing, die casting, CNC precision machining, and surface treatment. With in-house die casting facilities and rigorous process control, we ensure that every magnesium alloy component has consistent dimensions and reliable lightweight properties, enabling efficient, stable, and high-quality mass production.
Mold Design & Manufacturing
Die Casting Production
Secondary Processing
CNC Precision Machining
Surface Treatment
100% Full Inspection
Expert-Driven Magnesium Die Casting Solutions
Our customized solutions for magnesium die castings are designed to improve your productivity and profitability. Furthermore, our team of technical experts and production support engineers provides comprehensive services from design, production, assembly to packaging support.
To achieve transformative breakthroughs in magnesium die casting and create a better, more efficient, and more profitable future for our customers, Elimold understands that focusing solely on the production of individual parts is insufficient; we must address the problem holistically. Therefore, we are taking the first steps towards our vision of a “digital cell,” striving for zero scrap, 40% reduction in production cycles, and 24/7 uninterrupted operation.
Magnesium Alloy Die Casting Engineering Support
From conceptual design to manufacturing, our team of experts ensures your magnesium alloy die castings are precise, lightweight, and durable. We utilize advanced CAE simulation, mold flow analysis, and CAD/CAM integration technologies to optimize every step, minimizing defects, accelerating production, and reducing costs. Partner with us, and we will provide you with reliable, high-performance magnesium alloy components to meet your specific needs.
Multiple Magnesium Alloys for Your Projects
We offer a wide range of magnesium alloy die-castings to meet your diverse requirements. By selecting the right alloy, we can help you create lightweight, high-strength, and reliable components for your industry.
AM50
This magnesium alloy offers higher ductility but slightly reduced casting performance. It is ideal for powertrain systems and other components requiring high toughness.
AZ91D
A magnesium alloy suitable for high-pressure casting, offering excellent corrosion resistance, castability, and strength.
AM60B
This alloy possesses energy-absorbing properties, good ductility, and casting performance, making it ideal for automotive applications such as seat frames and dashboard structures.
MgCarbonit 91
MgCarbonit 91 is a newly developed self-extinguishing magnesium alloy that combines excellent casting performance with superior mechanical properties compared to traditional flame-retardant alloys.
AZ91HP
This alloy was specifically developed for corrosive environments and has lower nickel, iron, copper, and silicon content than AZ91D.
AM50
This alloy consists of 5% aluminum and the remainder magnesium. It combines good ductility and strength, with good elongation and impact resistance.
AS41
This alloy contains 4% aluminum, 1% silicon, and the remainder magnesium. It is characterized by good creep resistance and is suitable for high-temperature applications.
AE42
This alloy contains 4% aluminum, 2% rare earth elements, and the remainder magnesium. Its material properties include excellent creep resistance and good mechanical properties at high temperatures.
AM20
This alloy contains 2% aluminum, and the remainder magnesium. Its material characteristics include high ductility and impact resistance, but its strength is lower than alloys with higher aluminum content.
AZ31
This alloy contains 3% aluminum, 1% zinc, and the remainder magnesium. Its material characteristics include a good balance of strength and ductility, as well as good formability and weldability.
Working Principle and Advantages of Magnesium Alloy Die Casting
Magnesium alloy die casting is a manufacturing process specifically designed for producing magnesium alloy metal parts and components. This process, often referred to as magnesium alloy die casting, involves injecting molten magnesium under high pressure into a mold or cavity. The final product, also known as a magnesium casting, is a complex-shaped part showcasing the unique properties of magnesium alloy. The molds used in magnesium alloy die casting are typically made of durable materials such as steel and are carefully designed to ensure the final part meets the required shape.
Furthermore, due to the high hardness and mechanical strength of magnesium alloys, as well as their resistance to various forms of corrosion, die-cast magnesium alloy parts have a smooth surface with minimal burrs, eliminating the need for subsequent grinding. This facilitates subsequent processes such as painting, resulting in a desirable final product finish.
Multifunctional Magnesium Alloy Die Casting Solutions
We offer a variety of magnesium alloy die casting processes to meet diverse customer needs. We utilize both hot chamber and cold chamber die casting processes to produce small, precision parts and large structural components. Multi-slider die casting enables the production of complex-shaped parts with extremely high precision, while conventional die casting processes produce conventionally designed parts in a cost-effective manner. Regardless of the application, we can provide a suitable process solution to achieve the production of lightweight, high-strength magnesium alloy parts.
Hot Chamber Magnesium Alloy Die Casting
Cold Chamber Magnesium Alloy Die Casting
Choose Elimold to Customize Your Magnesium Die Casting Parts
If you have complex part designs, Elimold can help you bring them to life. With suitable equipment, strong technical capabilities, and a relentless pursuit of quality, from mold design to finished product processing and final delivery, Elimold ensures that every project meets high standards and that your orders are delivered on time every time. You can quickly send an inquiry or submit drawings to receive a free quote in the shortest possible time. Contact us or email [email protected] to learn how we can provide the best quality and price for your magnesium alloy casting projects with our professional team, advanced equipment, and perfect molds.
Ready to Build Lighter, Stronger Products?
Contact our team today for a free consultation. We’ll help you unlock the full potential of magnesium alloy die casting.
A Trusted Global Magnesium Die Casting Solutions Company
Elimold is a full-service, integrated magnesium die casting company headquartered in China. Customized magnesium die casting production services are our core strength. Explore our advanced magnesium die casting services, where we specialize in creating precision components for large enterprises using advanced pressure die casting (PDC) technology. Our expertise extends to manufacturing precision parts for major original equipment manufacturers (OEMs), ensuring the highest quality and performance standards are met. We are ready to elevate your engineering, development, and sourcing needs to new heights, providing efficient and cost-effective solutions.
Our Capability of Magnesium Die Casting Services
Sand Casting
Permanent Mold Casting
Investment Casting
Lost Foam Casting
Centrifugal Casting
Low Pressure Casting
Vacuum Casting
Squeeze Casting
Gravity Die-Casting
High Pressure Die-Casting
Semi-permanent mold casting
Tilt Pour Aluminum Casting
Magnesium Alloy Die Casting Plant and Production Equipment
Our production workshop in Shenzhen, China, is equipped with advanced die casting machines and thixotropic molding presses, ranging in tonnage from 280 to 2500 tons, and has over 45 CNC machining centers. This equipment enables the efficient production of high-precision, lightweight magnesium alloy parts. We employ comprehensive quality control measures, including X-ray inspection equipment, spectrometers, 3D scanners, coordinate measuring machines, tensile testing machines, and leak testing machines, to ensure that every component meets the stringent standards required for various industrial applications.
High-Vacuum Magnesium Alloy Thin-Wall Structural Component Casting
Our production technology team precisely controls melt quality, high vacuum levels, and intensification pressure to eliminate internal defects. This ensures pressure integrity, allows for T6 heat treatment, and meets the stringent strength-to-weight ratio and electromagnetic interference shielding standards for aerospace and high-end electronics products. Furthermore, employing closed-cavity vacuum technology (cavity pressure <50 mbar), we achieve clean filling of thin walls (down to 1.0 mm). Multi-stage injection molding ensures laminar flow, followed immediately by high-pressure intensification (>800 bar) and pulsed mold cooling. This results in dense, fine-grained components with excellent mechanical properties and stability.
Online Magnesium Alloy Die Casting Manufacturing Service
With our extensive experience and superior technology, we can offer highly competitive prices and exquisite casting processes, capable of handling both large and small batch production, large and small parts, and simple and complex designs.
Small Magnesium Alloy Castings
Medium Magnesium Alloy Castings
Large Magnesium Alloy Castings
Inspection and Surface Finishing Capabilities
In addition to aluminum die casting, Elimold offers a wide range of other services, including metallurgical composition analysis, process X-ray inspection, assembly and testing, heat treatment, Class A surface finishing (hand/surface finishing), coating, anodizing, electroplating, painting, and powder coating. With Elimold’s comprehensive value-added services, you can trust us to provide integrated solutions that meet all your manufacturing needs.
Customized Magnesium Alloy Die Casting Solutions
Low-volume magnesium alloy parts casting is one of Elimold’s strengths. Our experienced engineers go to great lengths to ensure your castings are completed in one go, saving you time and money. We work directly with you or your product developers to help you select the most cost-effective parts solution. We offer free consultations and metal casting quotes. Our engineers take rigorous steps to finalize the dimensions, tolerances, surface finish, and shrinkage of each casting. We also perform finite element analysis (FEA) simulations to ensure that no “problem points” arise during the casting process.
Magnesium Alloy Die Casting Quality Management and Testing Equipment
We strictly adhere to the standards of ISO 14001 Environmental Management System, ISO 9001 Quality Management System, and IATF 16949 Automotive Quality Management System, and ensure the consistently superior quality of our products through systematic control processes.
Full-Chain Die Casting Quality Control System
Industry-Leading Professional Testing Equipment
CNC Machining and Other Services to Meet Your Precision Machining Needs for Magnesium Castings
Elimold offers comprehensive magnesium casting and machining solutions. To ensure the precision and accuracy of our parts, our foundry is equipped with over 50 CNC milling and turning centers for precision machining of magnesium castings, capable of high-precision milling and turning up to 5 axes (including drilling, boring, and tapping). This saves you time from obtaining multiple quotes and managing multiple suppliers. Elimold’s large facility and experienced staff enable high-volume production and fast delivery. Through comprehensive testing and quality assurance processes, we ensure the highest quality products are delivered in the most cost-effective small-batch production service. Whether you need premium magnesium castings or other value-added products, we are your ideal manufacturing partner.
Alternatives to Magnesium Alloy Die Casting
Aluminum Die Casting
Zinc Die Casting
Metal Injection Molding
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