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Injection molds, production and applications of new energy vehicle connector products

Today we are talking about injection molding molds, production and application of various types of connector products. In today’s technology market, connector products are widely used in various industries. It may be applications on electronic devices and applications on energy equipment. The hottest is the application of new energy fields. Energy storage boxes or connectors on new energy vehicles have the largest demand.

Common fields of connectors and equipment

The connector is an electronic component for connecting the circuit board, cable and other devices in the electronic device. Most connectors are made of plastic and metal conductors, but the connector is used in extensive applications and is used in almost all electronic devices. The following is a common application of connectors:

  • Computer and network equipment
  • Mobile phone and mobile devices
  • Car and transportation equipment
  • Industrial and medical equipment

These products all use a variety of different types of connectors. Today, we mainly discuss the connectors used on new energy vehicles. The car contains many connectors. Automotive connector is an important part of the automotive electrical system. The system is used to connect various electronic equipment and sensors in the vehicle, including engine control modules, door control modules, air -conditioning systems, audio systems, etc. The car connector is usually required to have waterproof, dustproof, dustproof, high temperature resistance and vibration resistance to ensure reliably transmit signals and power in a harsh working environment.

New energy vehicle connector injection molding mold

The injection molding mold used when the connector is produced is inserted into the mold, also called an embedded injection molding mold. First of all, let’s talk about what is inserted into the mold. Generally, metal parts and plastics are combined with new products. There are also some ways to go, put the metal parts into a plastic mold, and then inject plastic materials and stick them together. This product is a high -precision requirement. In addition, there is hot melt, which is to heat the metal parts and then press it into plastic products. Usually, only functions can be achieved without precise requirements. The application of inserting molds is very wide and market demand is very large. Most of the connectors on the market are manufactured using inserted molds. Therefore, you can imagine a large market that inserts into molds.

The advantages of new energy vehicle connector injection molding production

New Energy Vehicles (NEV) is becoming more and more popular due to its environmental advantages and technological progress. A key component of these vehicles is a connector that ensures efficient energy transmission between vehicles and charging infrastructure.

The NEV connector injection molding mold is carefully designed to meet various specifications and standards. These molds are made of high -quality materials, which can meet the needs of large quantities and ensure durability. The mold is carefully designed by the engineer, which can form a complex shape, thereby optimizing the function and reliability of the connector. Precision manufacturing process can ensure strict tolerances, which is essential for electrical performance and safety. Using advanced polymer and thermoplastic plastic can enhance the thermal performance and mechanical properties of the connector.

Injection is the preferred manufacturing method to produce NEV connector components. High -speed production capacity allows a large number of products in a short period of time. The injection molding process ensures the consistency of each component of production, which is essential for maintaining quality standards. Although the production cost of initial molds may be very high, long -term benefits include reducing waste and reducing unit production costs.

The integration of advanced technologies such as automation and industry 4.0 practice has further enhanced the injection molding process, thereby improving production efficiency and adapting to the changing NEV requirements.

Commonly used in injection molding materials for new energy vehicle connector products

The plastic materials used in injection molding production must have high heat resistance, high corrosion, and excellent electrical and mechanical properties. Engineering plastic can meet the requirements of high strength, high temperature and corrosion resistance of the connector. Common engineering plastics include polyamide (PA) and polypropylene (PP). The multi -plastic elastic body can meet the requirements of connectors with high toughness, low temperature bending and heat -resistant characteristics. Common thermoplastic elastic bodies are polyester elastomers (TPEE) (TPEE) and polyethylene elastic ester (TPU), TPU ( TPU), TPU) and so on. Silicon rubber has good heat resistance, corrosion resistance and weather resistance, and has good electrical properties, and is widely used in seal parts and insulating components of the connector. In addition, the metal material used on the connector requires good conductivity and thermal conductivity, heat resistance and heat resistance, high strength and abrasion resistance. Materials that are usually used, including copper, copper alloy, stainless steel, and increase the surface to increase the surface Treatment to improve the performance of the product, including gold -plated, silver plates, nickel plating, nickel plating, nickel plating, nickel plating, nickel plating, nickel plating ETC.

Common new energy vehicle connector product name

New energy vehicles require higher energy efficiency, so all parts of the power system require more effective connectors to ensure the efficiency of energy transmission and conversion. It requires a highly secure and reliable power and control system. Therefore, the effects of connectors must be protected from water, dust and vibration to ensure the normal operation of the system and prevent failure. More electronics and electrical equipment need to be suitable for limited space, so the connector has a small size and lighter weight, so as to better suitable for the design and requirements of the vehicle. In the response that meets these needs, the demand for manufacturing new energy vehicle connectors In order to meet the following requirements: the new energy vehicle connector needs to be manufactured and tested with high quality Instrument performance, high reliability and longevity need to meet certain electrical and mechanical performance requirements, such as plugs and plugging time, resistance, contact force, etc. For manufacturers, it is necessary to continuously improve the technical level and production capacity to meet the growing market demand, which requires further improvement of process control. Common car connectors product names and application scenarios.

  • Antenna connector: It is used to connect the vehicle antenna and radio, usually including RCA and SMA.
  • Electric door lock connector: It is used to connect the vehicle’s central lock controller and door lock actuator, and usually uses a special car of the M series connector.
  • Headlight connector: used to connect the headlights to the vehicle electrical system, usually with the AMP MCP series connector.
  • Speaker connector: Used to connect the car number to the audio system, usually the Deutsch DT series connector.
  • Air conditioner connector: It is used to connect the vehicle air conditioner controller and actuator, usually the Delphi Metr-Pack series connector.
  • Compared with traditional fuel vehicles, the current popular new energy vehicles require more connectors and have higher requirements for multi -connector.

Elimold’s injection molding mold and production team have more than 20 years of experience in inserting the mold field, and follow new mold technology to meet the higher levels of new products. Support customer projects through professionals and develop with customers together. Welcome to contact us, or leave a message for your opinion on the development and manufacturing of inserting molds or connectors.

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