Custom Aluminum Enclosure
Elimold is your leading aluminum enclosure manufacturing partner, producing any aluminum enclosure for your industry. Our in-house factory is ISO9001-2015 certified and can customize any size, style, design, and color to meet your needs. We have over 10 years of experience in aluminum enclosure manufacturing. Contact us now for a free quote on your project.
Leading Custom Aluminum Housing Manufacturer
As a leading supplier of custom aluminum housing products, Elimold boasts over 10 years of industry experience and is a leader in custom aluminum housing manufacturing services. We offer customized precision design and manufacturing services tailored to your industry standards. Therefore, we can provide a wide range of customization options for aluminum housing parts required by different industries. Utilizing precision manufacturing technology, we can easily add custom openings to your housing, with a lead time as short as one week and no scrap costs. Contact us today for a quote and start your customization! We will provide you with a customization quote in as little as 4 hours, and you can place your order directly from the quote.
Rigorous Testing and Independent Certification of Aluminum Enclosure Solutions
Elimold is renowned globally for its superior quality, offering comprehensive custom aluminum enclosure design and manufacturing services. Our in-house laboratory is equipped with state-of-the-art testing equipment to ensure your aluminum enclosure performance perfectly meets your needs.
Industry Standards
Expert Engineering Team Design
Leaded by Engineers
Certified Enclosures
Professional Custom Aluminum Housing Manufacturer
We are a custom aluminum housing manufacturer specializing in small-batch, high-variety production of custom aluminum housings. Whether you need one or 100,000 units, we can assist you in designing and manufacturing aluminum housings according to your specific requirements. In addition to our custom production capabilities, we also provide third-party certifications applicable to any region worldwide. We offer UL and C-UL certified products for North America, ATEX certified products for the European Union, and IECEx certified products for the rest of the world. Our certification documents have no restrictions on size, materials, or options.
Types of Aluminum Enclosures Produced At Elimold
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We Offer Assistance At Any Stage Of Your Project
Unlike many other aluminum housing manufacturers, Elimold’s team can be involved at any stage of all your aluminum housing projects, including building entirely new products from scratch or helping you increase production by modifying existing products in production. Whether you only have design drawings, a fully functional prototype, or are already working with other aluminum housing manufacturers and looking for a more suitable partner, we are happy to be involved at any stage of your project.
Our Consultation and Design Process
Many clients consult us with specific specifications, dimensions, and material preferences for custom aluminum enclosures. They may also provide drawings prepared by engineers, detailing all aspects of the enclosure. In such cases, our team can interpret these drawings and quickly begin production. Of course, some clients seek our guidance on design and materials. We are happy to recommend suitable materials, access panels, surface treatments, hardware, and other details that contribute to the final product. The most commonly used materials are steel and aluminum sheets, but we can also use titanium, metal mesh, and other alternative materials to construct the enclosure. Furthermore, we can pre-drill various openings and mounting positions for convenient use after equipment installation.
Unique Design and Engineering Capabilities
Elimold’s engineering and design department has been established for 7 years and boasts over 10 experienced designers and engineers. We provide product appearance design, structural design, and rapid prototyping services. We deeply integrate industrial design into the PLM workflow through a customized Product Lifecycle Management (PLM) system. The following are our services:
Design Analysis
Appearance Design
Structural Design
Engineering
From Prototypes to Mass Production Custom Aluminum Chassis Products
At Elimold, we understand that every application has unique requirements. Therefore, we offer a wide range of customized solutions, tailoring aluminum chassis enclosures to your specific needs, from single prototypes to mass production. Simply provide your design drawings. Alternatively, you can commission our engineers to design the enclosure according to your specified dimensions, finishes, and other characteristics. Whether you need a one-off custom aluminum enclosure or require ongoing production, Elimold can help.
Have A Question Or Spec In Mind?
If you’re looking for the best aluminum enclosures, Elimold is the perfect choice. We can customize the ideal aluminum enclosure to meet your specific NEMA or IP protection rating requirements. Please feel free to contact us with any questions. We offer 24/7 support and are always ready to answer any inquiries.
What Is An Aluminum Housing?
An aluminum housing is a casing made of aluminum used to protect electronic components, motors, or other critical parts. Aluminum is commonly used in housing manufacturing due to its lightweight, good thermal conductivity, and high strength. In addition to these functional advantages, aluminum housings are also aesthetically pleasing. The manufacturing process involves shaping aluminum material into a specified form using CNC machining, die casting, extrusion, and other manufacturing techniques. Furthermore, the shape and size of the product can be customized to meet the specific requirements of the project.
Elimold Uses The Best Material for Your Aluminum Enclosure
6061 Aluminum Alloy
6061 aluminum alloy is often referred to as the “mainstay aluminum alloy.” It features high strength, good corrosion resistance, excellent weldability, and ease of coating.
5052 Aluminum Alloy
5000 series aluminum alloys, also known as magnesium alloys, contain other elements such as chromium and manganese. They are known for their medium to high strength and excellent corrosion resistance.
6063 Aluminum Alloy
6063 aluminum alloy has properties very similar to the 6061 series; although its strength is lower, it has better extrusion performance and corrosion resistance.
6005 Aluminum Alloy
This alloy is often used in structural component manufacturing due to its high strength and good weldability. Its composition is similar to 6061 alloy, but it is specifically designed for better extrusion performance.
6082 Aluminum Alloy
This alloy is known for its medium strength and excellent corrosion resistance and is often used in high-stress applications. It contains a high proportion of magnesium and silicon, which helps improve its strength and machinability.
7075-T6 Aluminum Alloy
The 7000 series aluminum alloys are among the strongest alloys available, even stronger than steel. They possess extremely high hardness, heat resistance, and stress resistance.
2024-T3 Aluminum Alloy
The 2024 series aluminum alloys are renowned for their high strength and excellent fatigue resistance, as well as their outstanding performance in harsh environments.
Differences in Aluminum Alloys
Besides the alloy composition used in aluminum casings, various combinations of cold working and heat treatment can provide a wide range of mechanical properties, i.e., different tempers. Aluminum alloys are typically designated by serial numbers, from 1XXX to 9XXX. In addition, there are basic temper designations: “F” (worked), “O” (annealed), “H” (strain hardened), “W” (solution treated), and “T” (heat treated). “H” temper materials are further subdivided, such as H1, H2, and H3, representing the specific combination of processing techniques used to produce that alloy.
Material Selection for Aluminum Housings
Each material has its unique advantages and disadvantages. For example, custom aluminum housings are lightweight, inexpensive, and easy to cut. Stainless steel housings, on the other hand, can withstand higher temperatures and have greater corrosion resistance. The choice of housing material depends on factors such as your budget, installation location, and objectives. Our project engineers will discuss various options with you and determine the most suitable solution for you. Regardless of the material you choose, we can ensure it has a high-quality finish and a long service life.
A Trustworthy Manufacturing Partner for Aluminum Enclosures
Finding a trustworthy custom aluminum enclosure manufacturer is one of the biggest challenges businesses face. With manufacturers of varying capabilities on the market, it’s crucial to partner with a reputable manufacturer to meet your custom aluminum enclosure needs, and Elimold is the ideal partner. Precision is the cornerstone of our manufacturing process. Our aluminum enclosure manufacturing is meticulous, ensuring a perfect fit and beautiful appearance every time. We are committed to providing our customers with reliable, functional, and aesthetically pleasing enclosures that are durable. Furthermore, we utilize innovative materials and manufacturing technologies, continuously improving and updating them to meet the highest quality standards. Our flexible enclosure manufacturing methods allow us to adapt to ever-changing customer needs and market environments without sacrificing quality or craftsmanship.
Aluminum Casing Manufacturing Plant
Our plant covers approximately 136,000 square meters and boasts complete in-house production capabilities, from aluminum material processing and casting to extrusion, surface treatment, and CNC machining. Our in-house facilities include multiple workshops offering various manufacturing processes and a dedicated mold-making workshop, enabling rapid production, customized profiles, and integrated services to streamline your supply chain. In-house billet production, in-house machining, and mass production mean faster delivery times and lower overall costs. Furthermore, our in-house plant integrates anodizing and vertical and horizontal powder coating production lines, providing durable, high-quality surface finishes to meet your product requirements.
Customized Service Based on Your Needs
Everyone’s needs for a custom aluminum enclosure are different. That’s why Elimold can provide you with a unique, customized service. At Elimold, we possess unparalleled expertise and experience to meet your specific requirements. Our engineering and manufacturing systems are designed to meet your unique needs. Upon receiving your requirements, we will assign a project engineer to oversee your project design, from prototyping to final mass production. Every step of the process is centered on your unique goals. Elimold is committed to manufacturing custom aluminum enclosures that meet your drawing standards. The final product is unique and durable.
Start Your Next Project Now
Our expert engineers are ready to provide you with custom housings of any size and shape, ensuring superior quality. Contact us today for a quote and to learn more about our services. Let us help you find the perfect aluminum housing manufacturing solution to meet your needs.
One-stop Custom Precision Aluminum Housing Parts Manufacturing Service
Detailed 3D drawings or samples are required. Our company prefers 3D drawings in STEP format. There is a minimum order quantity (MOQ) for creating new molds. If you choose existing parts, there is no MOQ; we can cut lengths, drill holes, change colors, and print logos, etc. However, if you are manufacturing new aluminum housing parts and need to create a mold, there will be a MOQ. Whether machining existing products or creating a new mold, 2D drawings are required. Our one-stop customization service makes customization easy. You can choose from a variety of materials, hardware, fasteners, and powder coating colors to fully complete your customized sheet metal parts. We also offer direct digital printing and screen printing services, allowing you to easily add logos or labels.
Custom Aluminum Enclosure Sizes
Just like tailor-made clothing, a custom enclosure should fit your device perfectly. Elimold’s modular design and engineering capabilities enable us to manufacture custom aluminum enclosures of virtually any size. Small? A breeze. A 26-foot behemoth? No problem. We utilize a wide variety of aluminum materials to develop a diverse range of custom solutions, from small enclosures of 7 inches x 24 inches x 24 inches to enclosures of 180 inches x 312 inches x 144 inches. Our large-scale factory in Shenzhen, China, is capable of meeting the needs of almost any project. With superior engineering, we are able to manufacture some of the widest and tallest aluminum enclosures in the industry.
Aluminum Housing Cost and Delivery Time
The cost of aluminum housings varies depending on factors such as size, alloy, finish, and customization requirements. Standard housings are generally more affordable, while custom solutions can be more expensive due to the additional machining and design work required. Delivery times for aluminum housings are typically 15 to 30 days, depending on the complexity of the design and order quantity. For urgent projects, we also offer expedited production options to meet tight deadlines. Contacting Elimold early and providing detailed requirements will help obtain an accurate cost estimate and delivery schedule.
Why Choose Elimold as Your Preferred Aluminum Housing Manufacturer
Your engineering and manufacturing capabilities are another reason to choose Elimold as your preferred aluminum housing manufacturer. From design to finished product, we are committed to maximizing efficiency, craftsmanship, and quality. We not only use cutting-edge manufacturing software to design and draw your housings—ensuring that the dimensions, finish, and functionality of the product meet your requirements—but also our experienced and highly skilled manufacturing artisans utilize advanced precision equipment to bring your designs to life. Our process quality control and comprehensive final inspection ensure that the product you receive is exactly as you ordered before packaging, palletizing, and shipping.
Reducing Project Costs
Existing Product Line
Quality Assurance Protocol
Incoming Material Inspection:
- Spectrometer analysis (PMI)
- Tensile strength verification
In-Process Controls:
- First article inspection (FAI)
- Statistical process control (SPC)
Final Verification:
- Coordinate measuring machineCMM) validation
- 72hr environmental stress screening
- Leak testing (air/water immersion)
Our Surface Finishing Options
Elimold offers different surface finishing methods and treatments for aluminum enclosures. These processes enhance the properties and achieve the best aluminum enclosure quality. Some of the available finishing services are:
Anodizing
Anodizing produces thick oxide coatings on the surface of our aluminum enclosures. The oxide layer produced is typically 5 to 25 μm in thickness, which enhances corrosion and wear resistance and can serve as a decorative layer.
Electroplating
Electroplating is an electrochemical process that deposits a metal coating onto the surface of an aluminum enclosure. This process increases corrosion resistance and durability and stops galvanic corrosion if other metals are in contact with aluminum.
Coating
coating is a type of free-flowing, dry powder sprayed onto the surface of aluminum. It provides exceptionally high chemical, abrasion, and corrosion resistance.
Silver plating
Silver plating involves applying a thin layer of silver to the surface of aluminum enclosures. This silver layer offers outstanding surface conductivity, corrosion resistance, and aesthetic appeal.
Paint Coating
Paint Coating includes oil-based, epoxy, and acrylic paints applied to the surface of aluminum enclosures. In addition to color and texture, this coating also provides durability and chemical and abrasion resistance for various environmental uses.
Accessories and Packaging
Aluminum alloy housing projects typically require some accessories, such as screws and plastic washers. Some accessories are provided free of charge. Please contact our sales staff for a list of free accessories. We also offer assembly services. Regarding packaging, our standard practice is to wrap individual products in newspaper or plastic film, with newspaper or foam padding between products, and finally pack them into a carton. If you have special packaging requirements, such as cartons printed with your company logo, we can also provide them.
Design Options of Aluminum Enclosures
Different shapes of aluminum enclosures are essential to achieve functionality, aesthetics, and space optimization. That’s why Elimold offers all types of custom aluminum enclosure shapes:
Folded box shape
Thanks to its unique shape, this aluminum enclosure provides easy access for service and additional mounting options.
F shape
An F-shaped case is commonly used to enclose electronics components. For example, PCB with connections on both sides work well in an F-shaped case.
U shape
U-shaped boxes have three sides, forming a U-like structure. They have strong bases and are easy to access for repairs.
L shape
The L shape is ideal for fitting components into corners and edges thanks to its geometry.
Rectangle Shape
The rectangle model of aluminum enclosures forms a box-like shape. Thanks to their size and length, they are suitable for protecting instruments and tools.
Round
Offering a 360-degree symmetry, round shape aluminum enclosures enable equipment installation and storage for specific needs, especially in demanding environments.
Square
Square aluminum enclosures offer customizable equal-length sides, are easy to install, and are commonly used for electronic systems and components.
Simplifying Aluminum Housing Procurement
Our service philosophy is “Simplifying the complex aluminum housing procurement process.” We understand that sourcing the right aluminum housing can be cumbersome and time-consuming, so we are committed to making the entire process as simple and efficient as possible. From design to delivery, our team of experts will serve you throughout the entire process. Elimold has complete production capabilities, capable of handling orders ranging from prototyping and small-batch production to high-volume production. Our team will determine the most efficient processing technology based on each application requirement, thereby ensuring efficient and high-quality production.
Industry and Application
Medical
Consumer Products
Robotics
Industrial
Electronics Industry
Semiconductors
Military And Defense
Lighting
New Energy
Automation
Energy
Oil and Gas
Ready To Customize Your Aluminum Casing?
Click below to submit your requirements, and our sales engineers will contact you to provide tailored solutions, DFM insights, and a quick quote, helping you easily begin your partnership with Elimold.